Product Description:
Detailed Description of Characteristic Dimensions
The filter materials and manufacturing processes incorporate imported glass fiber, stainless steel mesh, wood pulp filter paper, or specialized fiber sintered felt sourced from the United States. These materials are known for their uniformity, high strength, and substantial pollutant holding capacity. Additionally, the latest innovation, SUSTAINMICRON technology, employs electrostatically optimized double-layer filter media along with specialized two-component fibers to significantly improve filtering performance.
When it comes to performance and precision, the filters provide a wide filtering accuracy range, spanning from 1 micron up to 100 microns. Certain models, such as those in the 0110 series, offer an even finer filtration capability between 0.2 and 5 microns. The operating pressure range is quite broad, ranging from 21 to 210 bar. Moreover, the SUSTAINMICRON technology reduces the initial pressure difference by approximately 30%, which contributes to notable energy savings.
The design of these filters emphasizes durability and reliability, featuring a large flow area that minimizes pressure loss during operation. The filter element exhibits strong anti-fatigue bending characteristics, allowing it to endure severe pulses and dynamic loads without failure. These products comply with several recognized international standards, including ISO 2941, which tests fracture resistance, and ISO 3724, which assesses fatigue properties.
Compatibility and environmental sustainability are also key aspects of the product design. These filters support various media types such as general hydraulic oil, phosphate-based hydraulic oil, and water ethylene glycol mixtures. The new generation of products prioritizes sustainability by utilizing materials free of bisphenol A, thereby extending the lifespan of both oils and equipment while reducing the overall carbon footprint.
Applications:
HYDAC filters are designed to serve nearly every industrial sector that relies on hydraulic and lubrication systems. Their applications span a wide range of industries, ensuring efficient filtration and system protection in various fields.
In the realm of engineering machinery and vehicles, these filters are commonly utilized in hydraulic power systems for forklifts, construction equipment, agricultural machinery, and trucks. This ensures smooth operation and longevity for such heavy-duty machines.
For heavy industry and manufacturing, HYDAC filters provide crucial filtration and lubrication solutions. They are employed in metallurgy processes including blast furnaces and rolling mills, as well as in mining equipment like hydraulic supports. Additionally, heavy-duty machine tools and paper machinery benefit from their reliable filtration performance.
The energy and electricity sector also relies on HYDAC filters. They are integral to hydraulic systems used in wind power generation, as well as lubrication and control systems for steam turbines in both thermal and nuclear power plants, helping maintain optimal operational efficiency.
Within chemical and process industries, HYDAC filters support process filtration and media separation. They play a vital role in petrochemical production, chemical processing, and pharmaceutical manufacturing, ensuring purity and helping meet stringent industry standards.
Moreover, these filters are widely used across other industrial fields for liquid purification and pretreatment. Industries such as textiles, electronics, water treatment, and food and beverage rely on HYDAC’s filtration solutions to maintain quality and safety in their processes.
In conclusion, HYDAC filters have established themselves as a trusted choice for demanding industrial applications. Their strict adherence to standard certifications, diverse range of models, and ongoing commitment to innovation — exemplified by technologies like the latest SUSTAINMICRON — make them highly reliable and effective filtration solutions.
Support and Services:
Our Hydraulic Filter Elements are designed to provide superior filtration performance, ensuring the longevity and reliability of your hydraulic systems. For optimal operation, it is essential to follow proper installation, maintenance, and replacement guidelines.
Installation: Ensure the filter element is compatible with your hydraulic system specifications. Always use clean tools and handle the filter element carefully to avoid contamination. Follow the recommended torque settings for sealing to prevent leaks.
Maintenance: Regularly inspect the filter element for signs of clogging or damage. Monitor system pressure differentials to determine when the filter requires replacement. Maintain a clean environment around the filter housing to prevent external contaminants from entering the system.
Replacement: Replace the hydraulic filter element according to the manufacturer's recommended intervals or when indicated by system diagnostics. Dispose of used filter elements in accordance with local environmental regulations.
For detailed troubleshooting and maintenance procedures, refer to the product manual or technical documentation provided with the hydraulic filter element.
Packing and Shipping:
Product Packaging: The Hydraulic Filter Element is carefully packaged to ensure maximum protection during transportation and storage. Each filter element is individually wrapped in a clean, anti-static plastic bag to prevent contamination. The wrapped elements are then placed in sturdy, corrugated cardboard boxes with appropriate cushioning materials to absorb shocks and vibrations. The boxes are clearly labeled with product information, part numbers, and handling instructions to facilitate easy identification and safe handling.
Shipping: The Hydraulic Filter Elements are shipped using reliable logistics partners to ensure timely and safe delivery. Depending on the order size and destination, shipping options include air freight, sea freight, or ground transportation. All shipments are accompanied by detailed packing lists and shipping documents. Special care is taken to comply with customs regulations and to provide tracking information for customers to monitor their deliveries. For bulk orders, pallets are used to enhance stability and protection during transit.
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