Product Description:
The FESTO D-series MAXI oil mist filter features a robust integrated die-cast zinc alloy housing, categorizing it as a heavy-duty metal air source purification component. This design ensures durability and consistent performance in demanding industrial environments.
Equipped with multi-precision replaceable filter cartridges, the filter effectively eliminates dust, condensate, oil mist, and fine aerosols from compressed air systems. This advanced filtration capability helps maintain the cleanliness and efficiency of the air supply.
With its MAXI large-flow size and standard thread options including G1/2, G3/4, and G1, the filter complies with the ISO 8573-1 air purity standards. Additionally, it offers support for both manual and automatic condensate drainage, providing flexible maintenance options.
The FILTER is widely compatible with the FESTO FRL combination units, making it an ideal choice for integration into factory central compressed air pipelines. This compatibility ensures seamless operation within typical industrial compressed air setups.
Features:
The MAXI airflow system delivers an impressive maximum flow rate of up to 5300 liters per minute at 6 bar. It features a generously sized 80ml condensate storage bowl, which is protected by a sturdy metal cover to ensure durability and reliability.
For drainage, there are two convenient options available. Users can choose between a manual rotary drain or a fully automatic drain, making it suitable for both attended and completely unattended production lines.
This system operates effectively across a wide range of conditions, supporting pressures from 1 to 16 bar and temperatures ranging from -10℃ to 60℃. Additionally, it allows for installation with a vertical tilt of up to ±5 degrees, providing flexible placement options.
Maintenance is simplified thanks to an independent, replaceable filter insert, which helps keep long-term operating costs low by making upkeep straightforward and efficient.
Technical Parameters:
| Operating Pressure |
0 MPa ... 1.6 MPa |
| Size |
Maxi |
| Series |
D |
| Design |
Proportional Standard Mist Lubricator |
| Temperature |
-10 °C ... 60 °C |
| Mounting Position |
Vertical +/-5° |
Applications:
Automotive Manufacturing
In the automotive industry, welding lines and painting workshops utilize advanced robotic pneumatic systems. These systems are designed specifically to eliminate paint bubbling defects, ensuring a flawless finish on vehicle surfaces.
CNC & Machinery
Precision is vital in CNC machining centers, stamping processes, and injection molding machines. Protecting delicate components such as precision valves and cylinders is essential to maintain high-quality production and operational efficiency.
Electronics & Semiconductor
The electronics and semiconductor sectors rely heavily on equipment for PCB and chip packaging. Utilizing ultra-clean air environments helps prevent circuit short circuits, thereby enhancing the reliability and performance of electronic devices.
Printing & Packaging
High-speed printers and film blowing machines are critical in the printing and packaging industries. These machines require stable operational conditions to achieve consistent and high-quality printing outcomes.
Support and Services:
Our Pneumatic Filter Regulator Lubricator (FRL) units are designed to ensure optimal performance and longevity of your pneumatic systems by providing clean, regulated, and lubricated air supply. These units combine three essential functions: filtering to remove contaminants, regulating to maintain consistent air pressure, and lubricating to reduce wear on pneumatic components.
For technical support, please ensure that the FRL unit is installed according to the manufacturer’s specifications, including proper orientation and connection to the air supply line. Regular maintenance is recommended, including periodic draining of the filter bowl to remove accumulated water and particles, checking and adjusting the regulator pressure settings, and refilling the lubricator with the appropriate pneumatic oil to ensure continuous lubrication.
If you experience issues such as pressure fluctuations, insufficient lubrication, or air leaks, first verify that all fittings are secure and that the filter element is clean and free of debris. Replacement filter elements and lubricator oils compatible with the unit are available to maintain optimal functionality.
For detailed troubleshooting, refer to the product manual which provides step-by-step guidance on installation, maintenance, and repair procedures. Our technical support team is also available to assist with complex issues, system integration, and to provide advice on selecting the correct FRL unit for your specific application.
We recommend regular inspection intervals based on your operating environment and usage to ensure that your Pneumatic Filter Regulator Lubricator continues to provide reliable and efficient operation in your pneumatic systems.
Packing and Shipping:
Product Packaging: The Pneumatic Filter Regulator Lubricator is securely packaged in a sturdy, impact-resistant box to ensure protection during transit. Inside, the product is cushioned with foam inserts or bubble wrap to prevent any damage from shocks or vibrations. Each unit is individually sealed in a plastic bag to protect against dust and moisture. The packaging includes a detailed user manual and warranty information for customer convenience.
Shipping: We offer reliable shipping options to deliver the Pneumatic Filter Regulator Lubricator safely to your location. The product is shipped via trusted courier services with tracking available for all orders. Shipping times may vary depending on the destination but typically range from 3 to 7 business days. For international orders, customs clearance and import duties may apply. Packaging is optimized to minimize weight and volume, ensuring cost-effective and eco-friendly shipping.
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