Compact Pneumatic Cylinder RA/802080/M/125 Norgren 80mm Bore ACS for Fixturing Applications

Product Description:

The RA/802080/M Series represents a high-performance pneumatic cylinder that adheres to the ISO 15552 standard. Part of the well-regarded ISOLine™ product range, this double-acting cylinder features an 80mm bore diameter. It is available in a wide variety of stroke lengths, ranging from 25mm up to 1000mm, making it suitable for numerous industrial automation tasks requiring dependable and efficient linear motion.

Central to the design of this cylinder is the innovative Adaptive Cushioning System (ACS). This advanced technology automatically adapts the cushioning to match varying load conditions, removing the necessity for manual cushion screw adjustments or expert intervention. Consequently, the cylinder operates more smoothly and safely, while also reducing maintenance expenses and extending the overall service life.

Constructed with a sturdy round barrel and equipped with external tie rods, the RA/802080/M Series offers enhanced durability and is well-suited for demanding or aggressive environments. Additionally, the cylinder includes a magnetic piston as a standard feature, allowing for straightforward position detection when used with compatible reed or solid-state switches. It complies fully with ISO 15552, VDMA 24562, and NFE 49-003-1 standards, ensuring easy interchangeability and adherence to international regulations.

Designed to operate at a maximum pressure of 16 bar and within a temperature range of -10°C to +80°C, this cylinder is robust enough to tackle challenging industrial applications while delivering consistent, precise motion. With its 80mm bore size, it produces a substantial theoretical thrust of 3016N at 6 bar, making it an excellent choice for heavy-duty workloads.

Features:

The Adaptive Cushioning System (ACS) automatically adjusts the cushioning based on varying loads. This feature eliminates the need for manual adjustments and guarantees smooth and safe operation. Additionally, it helps in reducing noise and vibration during use.

This product meets the standards set by ISO 15552, VDMA 24562, and NFE 49-003-1, ensuring global interchangeability. Its compliance allows easy integration into existing systems, making it versatile and convenient for a wide range of industrial applications.

Featuring a round barrel design with external tie rods, the construction offers superior durability. This robust build is ideal for aggressive industrial environments where reliability and toughness are essential.

Equipped with a standard magnetic piston, the product supports effortless position sensing. It is compatible with reed or solid-state switches, such as those in the M/50 series, enabling precise control and monitoring.

Capable of operating within a pressure range from 1 to 16 bar, this system suits diverse applications. Whether for light-duty or heavy-duty tasks, it provides flexibility to meet various operational requirements.

The design offers a broad selection of stroke lengths, including both standard and non-standard options, extending up to 1000mm. This versatility ensures adaptability to different project specifications.

Utilizing PUR seals, the product guarantees efficient low-friction operation and a long service life. It is compatible with both lubricated and non-lubricated air, minimizing maintenance needs and operational costs.

Tested to EN 61373 Category 1, Class A + B standards, this product is suitable for rail and transportation applications. It demonstrates excellent resistance to shock and vibration, ensuring reliable performance in demanding environments.

With a theoretical thrust of 3016 N on the outstroke and 2722 N on the instroke at 6 bar, this system delivers substantial power. It meets the demands of applications requiring high force output.

Several variants are available to suit specific needs, including different piston rod materials, special wipers, low friction seals, and extended piston rods. This range of options allows customization to optimize performance for particular uses.

Technical Parameters:

Applications:

Industrial automation encompasses general factory automation, including assembly lines and material handling equipment. This automation streamlines production processes and improves efficiency across various manufacturing sectors.

In the packaging sector, machinery is designed for tasks such as product sorting, pushing, positioning, and conveying. These operations are essential for maintaining fast and accurate packaging workflows.

The automotive industry utilizes automation for component assembly, welding fixtures, production line automation, and testing equipment. These systems ensure high quality and precision in vehicle manufacturing.

Railway applications require equipment that meets rigorous shock and vibration standards. Products are tested according to EN 61373 Category 1, Class A + B, ensuring reliability and durability for rail vehicle components.

In the food and beverage industry, automation solutions are compatible with filtered, lubricated, or non-lubricated compressed air. This versatility supports compliance with hygiene and safety standards.

Mechanical engineering involves machine building, the creation of special-purpose machinery, and general linear actuation systems. These technologies provide tailored solutions for complex industrial challenges.

Material handling operations include lifting, pushing, stopping, and transferring tasks within logistics systems. Automation enhances productivity and safety in managing materials throughout various processes.

Electronics manufacturing benefits from precision positioning and component handling within clean environments. These capabilities are critical for producing high-quality electronic devices and assemblies.

Support and Services:

Our Piston Pneumatic Cylinders are designed for high performance and durability in various industrial applications. For technical support, ensure that the cylinder specifications match your system requirements, including bore size, stroke length, and operating pressure.

Installation should be carried out following the manufacturer’s guidelines to avoid misalignment and undue stress on the cylinder components. Regular maintenance includes checking for air leaks, lubricating moving parts as recommended, and inspecting seals for wear.

If you encounter any operational issues, verify the air supply quality and pressure, and ensure that the cylinder is not subjected to loads beyond its rated capacity. For troubleshooting, consult the product manual for common problems such as sticking, slow movement, or air leakage.

Replacement parts and service kits are available to maintain optimal performance. For extended service life, operate the cylinder within the specified temperature and pressure limits and avoid exposure to corrosive environments unless the cylinder is specially coated or constructed.

Technical documentation, including detailed installation instructions, maintenance schedules, and troubleshooting guides, is provided with each product. For further assistance, professional support services are available to help with system integration and custom solutions.

Packing and Shipping:

Our Piston Pneumatic Cylinder is carefully packaged to ensure it arrives in perfect condition. Each cylinder is securely wrapped with protective materials to prevent damage during transit. The product is then placed in a sturdy, custom-designed box that provides cushioning and stability.

For shipping, we use reliable carriers with tracking options to guarantee timely delivery. The packaging is labeled clearly with handling instructions to ensure safe transport. Whether shipping domestically or internationally, we take every precaution to maintain the quality and functionality of the Piston Pneumatic Cylinder upon arrival.