Product Description:
The RA/802100/M Series is a high-performance double-acting pneumatic cylinder that adheres to the ISO 15552 standard, part of the well-known ISOLine™ product range. It boasts a 100mm bore diameter and is offered with a wide array of stroke lengths, ranging from 25mm up to 1000mm. This versatile design ensures consistent and efficient linear motion, making it suitable for numerous industrial automation applications.
Central to the functionality of this cylinder is the innovative Adaptive Cushioning System (ACS). This smart system automatically modulates the cushioning performance to suit varying load conditions, removing the necessity for manual adjustments of cushion screws or specialized expertise. As a result, the operation is smoother and safer, maintenance demands are lowered, and the overall service life of the cylinder is significantly extended.
Constructed with a sturdy round barrel and reinforced with external tie rods, the RA/802100/M Series is built for enhanced durability, making it capable of withstanding more aggressive environmental conditions. The cylinder is equipped with a magnetic piston as standard, which facilitates straightforward position detection when used with compatible reed or solid-state switches. Compliance with ISO 15552, VDMA 24562, and NFE 49-003-1 standards guarantees interchangeability and adherence to global quality regulations.
Operating at a maximum pressure of 16 bar and accommodating temperatures from -10°C to +80°C, this cylinder is engineered to perform reliably under demanding industrial conditions. With its 100mm bore, it provides a substantial force output, delivering a theoretical thrust of 4710N at 6 bar. This makes the RA/802100/M Series particularly well-suited for heavy-duty industrial tasks where high force and prolonged service life are essential.
Features:
Adaptive Cushioning System (ACS)
The Adaptive Cushioning System (ACS) automatically adjusts the cushioning based on varying loads. This feature eliminates the need for manual adjustments and guarantees smooth and safe operation. Additionally, it significantly reduces noise and vibration during use.
ISO 15552 Compliance
This product complies with the ISO 15552 standard, as well as VDMA 24562 and NFE 49-003-1 standards. Such conformity ensures global interchangeability and facilitates seamless integration into existing systems around the world.
Robust Construction
Featuring a round barrel design with external tie rods, the construction offers exceptional durability. It is specifically engineered to withstand aggressive industrial environments, ensuring long-lasting performance.
Magnetic Piston
Equipped with a standard magnetic piston, this product allows for straightforward position sensing using reed or solid-state switches, such as the M/50 series. This enhances monitoring and control capabilities.
Wide Operating Pressure Range
The device operates efficiently within a pressure range from 1 to 16 bar. This broad range makes it suitable for various applications, spanning from light-duty to heavy-duty tasks.
Versatile Stroke Selection
Available in an extensive variety of stroke lengths, both standard and custom, up to 1000mm. This versatility allows users to select the most appropriate configuration for their specific needs.
Low Maintenance
The use of PUR seals ensures low-friction operation and an extended service life. The system is compatible with both lubricated and non-lubricated air, reducing maintenance requirements and operational costs.
Shock and Vibration Tested
Tested rigorously according to EN 61373 standards, Category 1, Class A + B, this product is suitable for demanding rail and transportation applications where shock and vibration resistance is crucial.
High Force Output
At an operating pressure of 6 bar, the theoretical thrust reaches 4710 N on the outstroke and 4416 N on the instroke. This high force output delivers exceptional power, making it ideal for challenging industrial tasks.
Multiple Variants Available
The product supports various options, including different piston rod materials, specialized wipers, low friction seals, and extended piston rods. This variety allows customization to meet diverse application requirements.
Technical Parameters:
| Series |
RA/802000 |
| Standard |
ISO 15552 |
| Operation |
Double Acting |
| Port Size |
G1/2 |
| Brand |
IMI Norgren |
| Type |
Standard Cylinder (Round Barrel) |
Applications:
Industrial automation plays a crucial role in enhancing efficiency across various manufacturing processes. It encompasses general factory automation, the operation of assembly lines, and the management of material handling equipment to streamline production workflows.
In the field of packaging machinery, automation supports tasks such as product sorting, pushing, precise positioning, and conveying operations. These automated processes help improve accuracy and speed in packaging lines.
The automotive industry benefits significantly from automation through component assembly, welding fixtures, production line automation, and testing equipment. These technologies ensure high-quality manufacturing and consistent performance of automotive parts.
Railway applications demand rigorous standards, and equipment used in this sector is tested for shock and vibration according to EN 61373 Category 1, Class A and B. This certification guarantees reliability and safety for rail vehicle components under harsh conditions.
In the food and beverage industry, automation systems are designed to operate efficiently with compressed air that can be filtered, lubricated, or non-lubricated. This flexibility ensures compliance with hygiene standards while maintaining operational effectiveness.
Mechanical engineering involves the development of machine building, special-purpose machinery, and general linear actuation systems. Automation enhances precision and functionality in these applications, contributing to innovative mechanical solutions.
Material handling processes such as lifting, pushing, stopping, and transferring are critical aspects of logistics systems. Automated solutions in this area optimize the flow of goods and reduce manual labor requirements.
In electronics manufacturing, automation facilitates precision positioning and careful component handling, especially in clean environments. Such controlled automation ensures high-quality assembly and minimizes contamination risks.
Support and Services:
Our Piston Pneumatic Cylinder product is designed to deliver reliable and efficient performance in various industrial applications. For technical support, please ensure that you have the product model number and specifications ready when seeking assistance. Our support team can help with installation guidance, troubleshooting, maintenance tips, and replacement parts information.
We recommend regular inspection and maintenance of the pneumatic cylinder to ensure optimal operation and longevity. This includes checking for air leaks, lubricating moving parts as specified, and confirming that mounting and alignment are correct.
For service, we offer repair and replacement services to minimize downtime. Our technicians are trained to handle all aspects of pneumatic cylinder servicing, including seal replacement, piston rod repair, and cylinder bore refurbishment.
Additionally, we provide detailed product manuals and technical documentation to support your use of the Piston Pneumatic Cylinder. These resources include installation instructions, safety guidelines, and troubleshooting charts.
For extended support, consider our maintenance contracts and on-site service options to keep your pneumatic systems running smoothly and efficiently.
Packing and Shipping:
Each Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. The cylinder is first wrapped in a protective foam sleeve to prevent scratches and damage. It is then placed inside a sturdy, custom-fitted cardboard box. Additional cushioning materials such as bubble wrap or packing peanuts are used to fill any empty spaces, minimizing movement inside the box.
For bulk orders, multiple boxed cylinders are securely packed into a larger shipping carton, with dividers to avoid contact between individual units. All packages are clearly labeled with product details, handling instructions, and shipping information to ensure safe and efficient delivery.
Shipping options include standard ground, expedited, and freight services, depending on order size and destination. Each shipment is tracked and insured to guarantee timely arrival and customer satisfaction.
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