RA/802100/M/25 Short Stroke Pneumatic Cylinder IMI Norgren 100mm Bore G1/2 with ACS for Precision Clamping

Product Description:

The RA/802100/M Series represents a high-performance, double-acting pneumatic cylinder designed according to the ISO 15552 standard. Part of the prestigious ISOLine™ collection, this cylinder features a 100mm bore diameter and is available in an extensive range of stroke lengths, spanning from 25mm up to 1000mm. It is engineered to provide dependable and efficient linear motion across a broad spectrum of industrial automation tasks.

Central to the functionality of this cylinder is the cutting-edge Adaptive Cushioning System (ACS). This smart mechanism automatically fine-tunes the cushioning effect based on varying load conditions, removing the necessity for manual adjustments of cushion screws or specialized expertise. As a result, the operation is smoother and safer, maintenance requirements are minimized, and the overall service life of the cylinder is significantly extended.

Constructed with a robust round barrel design along with external tie rods, the RA/802100/M Series offers exceptional durability and is well-suited for harsher and more demanding environments. The cylinder is equipped with a magnetic piston by default, which facilitates effortless position sensing when paired with compatible reed or solid-state switches. Compliance with ISO 15552, VDMA 24562, and NFE 49-003-1 standards guarantees interchangeability and adherence to global norms.

Operating at a maximum pressure of 16 bar and able to function within a temperature range from -10°C to +80°C, this cylinder demonstrates versatility capable of meeting rigorous industrial requirements. The 100mm bore size delivers a powerful theoretical thrust of 4710N at 6 bar, making it especially suitable for heavy-duty applications that demand high force and long-lasting performance.

Features:

The Adaptive Cushioning System (ACS) automatically adjusts the cushioning based on varying loads. This eliminates the need for manual adjustments, ensuring smooth and safe operation while significantly reducing noise and vibration levels.

This product adheres to internationally recognized standards including ISO 15552, VDMA 24562, and NFE 49-003-1. Such compliance guarantees global interchangeability and simplifies integration into existing systems.

Featuring a round barrel design with external tie rods, the construction offers exceptional durability suited for aggressive industrial environments. This robust design ensures longevity and reliable performance.

Equipped with a standard magnetic piston, it allows for easy position sensing using reed or solid-state switches, such as the M/50 series, enhancing operational accuracy and control.

The system operates efficiently within a broad pressure range from 1 to 16 bar, making it versatile for a variety of applications—ranging from light-duty to heavy-duty tasks.

A wide selection of stroke lengths is available, covering both standard and non-standard options up to 1000mm, thus catering to diverse operational requirements.

The use of PUR seals facilitates low-friction operation and extends the service life of the product. Additionally, it is compatible with both lubricated and non-lubricated air, reducing maintenance efforts.

This product has been rigorously tested according to EN 61373 Category 1, Class A + B standards, making it suitable for demanding rail and transportation applications.

At an operating pressure of 6 bar, the theoretical thrust generated is 4710 N during outstroke and 4416 N during instroke, delivering exceptional power required for challenging applications.

Several variants are available, offering compatibility with different piston rod materials, special wipers, low friction seals, and extended piston rods to meet specific user needs.

Technical Parameters:

Applications:

Support and Services:

Our Piston Pneumatic Cylinder product is designed for reliable and efficient performance in a wide range of industrial applications. To ensure optimal operation, it is important to follow the recommended installation, maintenance, and troubleshooting guidelines.

Installation:

Ensure that the cylinder is mounted securely and aligned properly to avoid side loads that can cause premature wear. Use appropriate fittings and connectors compatible with the cylinder specifications. Verify that the air supply is clean, dry, and regulated to the recommended pressure levels.

Maintenance:

Regularly inspect the cylinder for signs of wear, damage, or leaks. Lubricate the cylinder as specified in the product manual to maintain smooth operation. Replace seals and other wear components periodically to prevent performance degradation.

Troubleshooting:

If the cylinder does not operate smoothly or fails to move, check for air supply issues, blockages, or mechanical obstructions. Confirm that the control valves and connections are functioning correctly. For persistent problems, consult the detailed technical manual for advanced diagnostics and repair procedures.

Our technical support team is dedicated to assisting you with any questions or issues related to the Piston Pneumatic Cylinder. We recommend referring to the product documentation for detailed instructions and safety information before performing any maintenance or repairs.

Packing and Shipping:

Product Packaging: Each Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. The cylinder is first wrapped in anti-static bubble wrap to prevent any surface damage. It is then placed inside a sturdy corrugated cardboard box with custom foam inserts to secure the product firmly in place. The packaging is labeled clearly with product information, handling instructions, and barcodes for easy identification.

Shipping: We offer reliable shipping options to deliver your Piston Pneumatic Cylinder promptly and safely. Orders are processed within 1-2 business days and shipped via trusted carriers with tracking available. Depending on your location, standard shipping typically takes 5-7 business days, while expedited options are available for faster delivery. All shipments include insurance to protect against loss or damage during transit.