BOGE 8494407 Diaphragm Pilot Operated AC220V 4/2 Way Main Control Solenoid Valve G1/2 Port Size FKM Seal

Product Description:

The Model 0400 solenoid valve is a high-performance, pilot-operated diaphragm valve that has been specifically engineered for air compressor control systems. This valve offers exceptional functionality by combining multiple valve operations into one efficient unit.

It operates as a 4/2-way valve, integrating the functions of a 2/2 normally closed valve and a 3/2 valve. This unique combination allows it to perform a variety of tasks, including loading, unloading, pressurizing, depressurizing, as well as controlling the inlet and exhaust processes, all within a single compact device.

The integrated design of the Model 0400 simplifies the overall piping layout, reduces material expenses, and significantly improves the reliability of the compressor system. Constructed with a durable brass body and equipped with FKM/NBR seals, it supports a wide pressure range from 0.05 to 1.2 MPa.

This solenoid valve serves as a direct replacement for several common BOGE compressor models, compatible with part numbers such as 644006301, 644004401, 8494406, 8494407, among others. Its sturdy piston construction and low sensitivity to the purity of the media make it well-suited for use in demanding industrial applications.

Features:

This valve features a 4/2-way configuration, which includes one inlet, two working ports, and one exhaust port. It effectively replaces both a 2/2 normally closed valve and a 3/2 valve, thereby streamlining the overall circuit design.

The valve operates using a diaphragm pilot-operated system, ensuring dependable and consistent actuation during use.

Constructed from durable brass, the valve body offers excellent resistance against corrosion, enhancing longevity and reliability.

The top port has a size of 1/8 inch, while the middle ports are sized at 1/8 inch and M5 respectively. The body ports are available in three sizes—1/4 inch, 3/8 inch, and 1/2 inch—allowing for flexible installation options.

With a top orifice diameter of 2mm and a body orifice of 13mm, the valve delivers a high flow coefficient (Cv) of 3.6, ensuring excellent flow capacity for various applications.

The valve is designed to operate within a pressure range of 0.05 to 1.2 MPa (0.5 to 12 bar), making it suitable for both low and medium pressure systems. Additionally, it supports a temperature range from -5°C up to +85°C, which aligns with standard industrial operating conditions.

Seal choices include FKM as standard and NBR options, providing resistance against oil, heat, and aging. The valve supports multiple voltage configurations, including 12VDC, 24VDC, 24VAC, 110VAC, 120VAC, 220VAC, and 230VAC at 50/60Hz frequencies, all with a tolerance of ±10%.

Featuring a compact design, the valve occupies minimal space and allows for straightforward mounting, reducing installation complexity. Its robust construction makes it highly pressure-resistant, capable of withstanding system surges effectively.

The piston construction combined with FKM seals enables the valve to tolerate fluids with lower purity, which contributes to reduced maintenance requirements and less downtime.

Technical Parameters:

Applications:

This product serves as a direct replacement for BOGE air compressor control valves, compatible with models such as 644006301, 644004401, 8494406, 8494407, and others. It ensures seamless integration and reliable performance in existing systems.

It plays a crucial role in compressor loading and unloading processes, as well as in controlling the capacity of the compressor. These functions help maintain optimal efficiency and operational stability.

The valve is also suitable for inlet and exhaust modulation within industrial air networks, allowing precise adjustment of air flow to meet system demands effectively.

In addition, it is widely used in pressurization and depressurization circuits, providing accurate control over pressure changes necessary for various industrial applications.

Automation systems benefit from this valve for pneumatic actuator control, facilitating smooth and reliable actuation in a variety of automated processes.

Moreover, this valve is ideal for process control operations in chemical, petrochemical, and manufacturing plants, where precise fluid management is critical.

It supports general industrial fluid control, including air, inert gases, and light oils, making it versatile across different fluid handling scenarios.

Finally, this valve is excellent for retrofitting and upgrading existing compressor panels, enhancing their functionality and extending their service life.

Support and Services:

Our Pneumatic Solenoid Valve product is designed to deliver reliable and efficient performance in a wide range of industrial automation applications. To ensure optimal operation and longevity, we provide comprehensive technical support and services tailored to meet your specific needs.

Technical support includes assistance with product selection, installation guidance, troubleshooting, and maintenance tips. Our team of experts is available to help you understand the specifications and functionality of the valve, ensuring it integrates seamlessly with your pneumatic systems.

We also offer detailed product documentation, including user manuals, wiring diagrams, and datasheets, to facilitate proper use and handling. For complex applications, custom solutions and configuration advice are available to optimize system performance.

In addition, we provide repair and replacement services to minimize downtime in case of product malfunction or wear. Regular maintenance programs can be arranged to keep your pneumatic solenoid valves functioning at peak efficiency.

Our commitment is to support you throughout the product lifecycle, from initial setup to ongoing operation, ensuring maximum reliability and customer satisfaction.

Packing and Shipping:

Product Packaging and Shipping

The Pneumatic Solenoid Valve is carefully packaged to ensure safe delivery and maintain product integrity. Each valve is individually wrapped in anti-static material and cushioned with foam inserts inside a sturdy, corrugated cardboard box. The packaging is designed to protect the valve from shock, vibration, and moisture during transit.

For bulk orders, valves are securely arranged in custom-fit trays or compartments within larger cartons to prevent movement and damage. All packages are clearly labeled with product details, handling instructions, and shipping information.

Shipping options include standard ground, expedited, and freight services, depending on the order size and destination. We work with trusted carriers to ensure timely and reliable delivery. Tracking information will be provided once the order has been dispatched.

Special packing requests or custom branding are available upon request to meet specific customer requirements.