Product Description:
The ADVU series represents a range of high-performance, compact pneumatic cylinders designed to provide dependable linear motion in automation systems where space is limited. These double-acting cylinders come in various piston diameters, from 12mm up to 125mm, and stroke lengths ranging between 5mm and 80mm. For specialized requirements, custom stroke lengths of up to 400mm are also available, making them adaptable for numerous tasks such as positioning, clamping, ejecting, and feeding.
Engineered according to the ISO 21287 standard, the ADVU series requires up to 50% less installation space compared to cylinders built to the ISO 15552 standard. This compact design enhances productivity in environments with restricted space. The cylinders boast a sturdy construction featuring a wrought aluminium alloy barrel and cover, and offer options for both male and female piston rod threads. Additionally, the magnetic piston design allows for position sensing using proximity switches.
Manufactured from high-alloy steel combined with wrought aluminium alloy, these cylinders can operate efficiently at pressures between 0.5 and 10 bar, depending on the bore size. Elastic cushioning elements located at both ends absorb residual energy, resulting in smooth operation and extended service life. They are capable of functioning within an operating temperature range from -20°C up to +80°C. Overall, the ADVU series is an excellent choice for applications that demand reliable linear motion within minimal installation space.
Features:
The double-acting pneumatic cylinder is designed to deliver linear motion during both the advance and return strokes, allowing for precise and controlled operation. This feature ensures accuracy in various industrial applications where consistent movement is critical.
Featuring a compact design, this cylinder requires up to 50% less installation space compared to similar ISO 15552 standard cylinders. This space efficiency makes it ideal for environments where reducing the footprint of machinery is essential.
Compliant with ISO 21287 standards, this cylinder meets international requirements for compact cylinders, ensuring quality and interoperability across different systems and industries.
The cylinder is offered in a wide range of bore sizes, including 12mm, 16mm, 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, and 125mm. This variety allows users to select the optimal size for their specific application needs.
It comes with extensive stroke options, featuring standard strokes from 5mm up to 80mm, while custom stroke lengths can extend up to 400mm. This flexibility accommodates various operational requirements.
For versatile tooling attachment, the cylinder offers either male or female piston rod threading. This adaptability ensures compatibility with a wide range of tooling configurations.
Pneumatic connections vary depending on the bore size: M5 for bores 12mm to 25mm, G1/8 for 32mm to 80mm, and G1/4 for 100mm to 125mm. These options facilitate easy integration into existing pneumatic systems.
Both ends of the cylinder are equipped with elastic cushioning rings or pads that absorb residual energy, promoting smooth operation without the need for manual adjustments. This feature enhances the longevity of the equipment and reduces maintenance efforts.
The cylinder is position sensing ready, featuring a magnetic piston that supports proximity switch mounting. This capability enables real-time monitoring of piston position for improved process control.
Operating within a wide pressure range from 0.5 to 10 bar (depending on bore size), the cylinder is suitable for diverse pneumatic applications requiring different pressure levels.
It can operate reliably across a broad temperature range, from -20°C up to +80°C, ensuring consistent performance under various environmental conditions.
With a corrosion resistance class of CRC 2, the cylinder withstands moderate corrosion stress, making it suitable for typical industrial environments.
The product is RoHS compliant, reflecting its environmentally friendly design and adherence to regulations restricting hazardous substances.
Lastly, the cylinder supports flexible mounting options, allowing installation in any orientation to best suit the application’s mechanical layout.
Technical Parameters:
| Standards |
ISO 21287 |
| Cushioning |
Elastic Rings/pads |
| Mode of Operation |
Double-acting |
| Stroke |
5mm-80mm |
| Parameter |
12mm-125mm |
| Material |
Wrought Aluminum Alloy |
Applications:
Small automation assemblies play a crucial role in positioning and actuation within compact machinery. These assemblies are designed to perform precise movements in limited spaces, ensuring efficient operation of miniature devices and systems.
Fixtures and clamping devices are essential for securely holding and releasing workpieces during various manufacturing processes. Their reliable function guarantees accuracy and repeatability in production lines.
Ejector mechanisms serve to remove parts effectively during manufacturing operations. They facilitate smooth transitions between production stages by ensuring timely and controlled part ejection.
Feeding systems are responsible for the feeding and transfer of components along assembly lines. These systems improve workflow by maintaining a consistent supply of parts ready for subsequent processing.
In situations where standard cylinders are too bulky, specialized machine sub-systems provide compact alternatives. These sub-systems integrate seamlessly into machinery where space is at a premium.
Pick-and-place units offer light-duty material handling solutions. They are designed for the rapid and accurate movement of small items within production environments.
Packaging machinery often requires actuation within confined spaces. Compact and efficient actuators enable precise control necessary for packaging operations in restrictive areas.
Electronic component manufacturing demands precise positioning of small parts. Advanced actuation technologies ensure the high accuracy required for assembling delicate electronic devices.
Medical device assembly benefits from clean and precise linear motion solutions. These systems support the manufacture of medical instruments where hygiene and accuracy are paramount.
Laboratory automation relies on compact actuation within analytical instruments. Such compactness allows for automated processes in limited spaces, enhancing overall laboratory efficiency.
Automotive component assembly involves handling and positioning of small parts. Efficient automation solutions streamline production while maintaining high quality standards.
General industrial automation makes use of versatile linear actuation for applications where space is limited. These adaptable systems provide reliable performance across a wide range of industrial tasks.
Support and Services:
Our Piston Pneumatic Cylinder product is designed for reliable and efficient performance in a wide range of industrial applications. For technical support, please ensure you have the model number, specifications, and operating conditions available when seeking assistance.
We offer comprehensive services including installation guidance, maintenance tips, troubleshooting assistance, and spare parts availability to maximize the lifespan and performance of your pneumatic cylinder.
Our technical team is equipped to help with system integration, custom configurations, and optimization to meet your specific application requirements.
Regular maintenance is recommended to prevent common issues such as air leaks, seal wear, and corrosion. We provide detailed manuals and service documentation to support your maintenance processes.
For warranty and repair services, please refer to the terms and conditions provided with your product. We strive to provide prompt and effective service to minimize downtime and ensure operational efficiency.
Packing and Shipping:
Product Packaging:
The Piston Pneumatic Cylinder is carefully packaged to ensure safe delivery and protection from damage during transit. Each cylinder is individually wrapped in anti-static foam and sealed in a sturdy cardboard box. The packaging includes protective corner guards and internal cushioning to prevent movement and absorb shocks. All boxes are clearly labeled with product details, handling instructions, and safety warnings to facilitate proper handling.
Shipping Information:
We offer reliable shipping options to deliver the Piston Pneumatic Cylinder to your location promptly. Orders are processed within 1-2 business days, and shipping times vary based on the destination. The product can be shipped via ground, air, or express courier services. Tracking information is provided for all shipments to ensure transparency and allow you to monitor your package’s progress. We also accommodate special shipping requests upon prior arrangement.
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