Product Description:
The Norgren QA Series cylinder repair kits are officially designed service kits intended for the maintenance and overhaul of ISO/VDMA profile pneumatic cylinders. These kits are compatible with several series, including the PRA/181000/M, PRA/182000/M, RA/8000, and DA/8000. Each comprehensive kit includes all the essential components such as seals, O-rings, wear rings, and lubrication grease, which are necessary to restore optimal cylinder performance and extend the operational lifespan.
Every repair kit is meticulously engineered to correspond with the specific bore size of the pneumatic cylinder, guaranteeing an ideal fit and dependable sealing efficiency. The QA Series accommodates bore diameters ranging from 32mm to 250mm and offers kits for multiple cylinder series including PRA/182000, PRA/181000/M, RA/8000, and DA/8000. The seals are crafted from premium materials like polyurethane, nitrile rubber (NBR), and anodised aluminium, providing superior resistance against wear, impact, and temperature fluctuations.
Instead of replacing the entire actuator, maintenance personnel can utilize these precision seal kits to effectively reinstate bore integrity, piston rod sealing, and cushion functionality while significantly reducing costs. Additionally, the kits are packaged in sealed protective containers to avoid deterioration during storage and boast a shelf life of up to ten years.
Features:
This complete service kit provides everything you need for a full cylinder overhaul. It includes all essential seals, O-rings, wear rings, and grease, ensuring comprehensive maintenance and reliable operation.
Designed to fit various bore sizes precisely, the kit is available for cylinders with bore diameters of 32mm, 40mm, 100mm, 160mm, and 250mm. This ensures a perfect match for your specific cylinder requirements.
The kit is compatible with a wide range of cylinders, including models such as PRA/181000/M, PRA/182000/M, RA/8000, DA/8000, as well as other ISO and VDMA series cylinders, making it a versatile choice for different applications.
Crafted from high-quality materials, the seals are made of polyurethane and nitrile rubber (NBR), delivering excellent durability and resistance to impact. Additionally, the polyurethane is self-extinguishing, which helps minimize flame spread in environments with fire risks.
Included in the kit is lubrication grease, which reduces friction between moving parts during operation, contributing to smoother performance and longer service life.
With a long shelf life of up to 10 years when stored in its original packaging, this kit is both practical and convenient for future use.
The kit is lightweight and compact, with individual kits weighing as little as 10 grams, making them easy to handle and store without occupying much space.
Compliant with RoHS standards, the kit meets strict environmental and safety regulations, ensuring it is an eco-friendly choice.
Each kit is packed in sealed protective packaging to prevent contamination and wear during storage, maintaining the integrity of the components.
By using this service kit, you can perform cost-effective maintenance that restores cylinder performance at a fraction of the cost of replacement parts.
Manufactured in Germany with precision engineering, this kit guarantees reliable and high-quality performance for your hydraulic cylinder needs.
Technical Parameters:
| Product Type |
Cylinder Repair Kit / Seal Kit |
| Series |
QA Series |
| Kit Contents |
O-ring, Wiper Seal, Piston Seal, Piston U-cup, Cushioning Seal, End Cover Seal, Buffer Seal, Dust Seal, Piston Rod Seal |
| Bore Sizes Available |
32mm, 40mm, 63mm, 100mm, 160mm, 250mm |
| Seal Materials |
Polyurethane, Nitrile Rubber (NBR), Nylon Rubber, PTFE Composite |
| Operating Temperature |
-20°C ~ +80°C |
| Standards |
ISO15552 standard air cylinder 32 bore |
| Application |
Packaging machine pneumatic cylinder |
Applications:
Factory Automation
The maintenance of pneumatic cylinders plays a crucial role in ensuring the smooth operation of automated production lines. Regular upkeep helps prevent downtime and increases the efficiency of factory automation systems.
Material Handling Equipment
Repair services are provided for cylinders used in conveyors, pick-and-place units, and various handling systems. These repairs help maintain the reliability and performance of material handling equipment.
Rail and Energy
In rail and power generation applications, seal kit maintenance is essential for pneumatic cylinders. Proper sealing ensures operational safety and extends the lifespan of the equipment.
Process Control
The overhaul of process valve actuation cylinders is necessary to maintain precise control and regulation within industrial process systems. This ensures continuous and accurate process management.
Vehicles
Pneumatic cylinders used in vehicle assembly and testing equipment require regular maintenance to uphold their functionality and support efficient manufacturing processes.
Construction Industry
Repairing pneumatic cylinders in construction machinery is vital for minimizing equipment downtime and maximizing productivity on construction sites.
Elevators and Escalators
Seal kit replacement services are provided for door and gate actuator cylinders in elevators and escalators, ensuring safe and smooth operation of these essential transport systems.
General Pneumatics
Any application that demands reliable sealing and restored performance of pneumatic cylinders can benefit from expert maintenance and repair services. This ensures consistent and dependable operation across diverse industries.
Support and Services:
Our Piston Pneumatic Cylinder product is designed for reliable and efficient performance in a wide range of industrial applications. To ensure optimal operation, it is important to follow proper installation, maintenance, and troubleshooting procedures.
Installation should be performed by qualified personnel, ensuring that all connections are secure and that the cylinder is mounted according to the specified guidelines. Avoid misalignment and excessive loads to prevent premature wear or damage.
Regular maintenance includes checking for air leaks, lubricating moving parts as recommended, and inspecting seals and rods for signs of wear or damage. Replace any worn components promptly to maintain performance and extend the service life of the cylinder.
If you encounter any issues such as unusual noise, reduced speed, or loss of force, please refer to the troubleshooting section of the product manual. Common causes may include air supply problems, contamination, or mechanical obstructions.
For advanced support, repair services, or spare parts, please consult our authorized service centers. Our technical support team is dedicated to providing expert assistance to help you maximize the performance and durability of your Piston Pneumatic Cylinder.
Packing and Shipping:
Product Packaging and Shipping for Piston Pneumatic Cylinder
Each Piston Pneumatic Cylinder is carefully packed to ensure maximum protection during transit. The cylinder is first wrapped in anti-static and anti-corrosion materials to prevent any damage or rust. It is then securely placed in a custom-fitted foam or cardboard insert within a sturdy corrugated box.
For bulk orders, individual cylinders are separated with padding materials to avoid any impact or friction damage. The outer packaging is clearly labeled with product information, handling instructions, and shipping details.
Shipping is carried out using reliable carriers with options for express, standard, or freight services depending on the order size and destination. All shipments include tracking information and insurance coverage to guarantee safe and timely delivery.
We also offer customized packaging solutions upon request to meet specific customer requirements or regulatory standards.
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