SMC Pneumatic Cylinder Service Kit CS1‑200A‑PS / CS2‑200A‑PS Precisely Sized Sealing Components Fix Rod And Piston Air Leakage For Steel Tube Cylinder Maintenance

Product Description:

These tie rod cylinder seal kits are meticulously engineered replacement sets intended for the maintenance and complete overhaul of CS1 series large bore pneumatic cylinders. They cater to bore sizes ranging from 125mm up to 300mm. Each kit is equipped with all the essential sealing components necessary for a thorough cylinder rebuild, including a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket.

Additionally, each seal kit comes with a specially measured grease pack tailored to the bore size to ensure optimal lubrication during installation. The grease pack quantities are 40 grams for 125-160mm bores, 50 grams for 180-200mm bores, and 60 grams for 250-300mm bores, facilitating smooth assembly and reliable sealing performance.

Manufactured from premium-grade NBR (nitrile rubber), these seals provide excellent resistance against wear, oil, and abrasion, guaranteeing dependable performance in pneumatic applications. The CS1 series pneumatic cylinders feature a square cover, tie-rod type construction, and available bore sizes from 125mm to 300mm. They come in configurations including double acting single rod and double rod types, making them versatile for use in standard, lube/non-lube, and air-hydro operations.

Routine replacement of seals using these kits helps restore the cylinder's performance, effectively prevents air leakage, and significantly extends the operational life of existing actuators. This maintenance is cost-effective compared to full cylinder replacement. It is important to note that certain components such as the piston gasket, guide gasket, and some other parts are non-replaceable and therefore are not included in the seal kit.

Features:

This comprehensive seal kit includes all necessary components for a complete cylinder overhaul. Inside each kit, you will find a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket, ensuring a thorough rebuild of your pneumatic cylinder.

Our seal kits are designed to accommodate a variety of bore sizes, including 125mm, 140mm, 160mm, 180mm, 200mm, 250mm, and 300mm. This wide selection makes it easy to find the perfect fit for your specific cylinder requirements.

Each seal is crafted from high-quality nitrile rubber (NBR), providing exceptional resistance to oil and wear. These durable seals ensure reliable performance and long-lasting service in demanding applications.

The kits are specifically designed to fit CS1 and CDS1 series tie rod pneumatic cylinders featuring a square cover design. This ensures seamless integration and optimal functionality.

To facilitate proper lubrication during assembly, each kit comes with a grease pack. This helps maintain seal integrity and enhances the overall lifespan of the rebuilt cylinder.

By replacing worn or damaged seals, you can effectively eliminate air leaks, restoring your cylinder to its original force output and operating speed. This maintenance solution helps keep your equipment running smoothly.

Whether your pneumatic system operates with or without lubrication, these seal kits are compatible, offering versatility for various maintenance needs.

For air-hydro type cylinders with bore sizes of 125mm, 140mm, and 160mm, these kits provide reliable sealing solutions, ensuring efficient operation in hybrid systems.

Rebuilding your cylinders with these seal kits is a highly economical alternative to purchasing new actuators. This approach extends the service life of your equipment while reducing maintenance costs.

These seals perform reliably within a temperature range of -10°C to +70°C, making them suitable for a variety of industrial environments.

Each bore size corresponds to a unique kit number, simplifying stocking and inventory management for maintenance teams.

For individual lubrication needs, grease packs are also available for purchase separately in 10g (GR-S-010) and 20g (GR-S-020) sizes.

Technical Parameters:

Applications:

Maintenance services are provided for large bore cylinders operating in the most demanding production lines, ensuring optimal performance and longevity.

We specialize in the repair of cylinders used in conveyors, lifting devices, and various handling systems to maintain smooth and efficient operation.

Our expertise includes cylinder maintenance for equipment involved in furnaces, rolling mills, and other metal processing machinery.

Seal replacements are available for cylinders utilized in crushing, grinding, and the transport of materials, enhancing durability in tough environments.

We provide maintenance services for cylinders applied in high-force clamping and pressing operations, ensuring reliability under intense pressure.

Seal kits are offered for large cylinders used in heavy-duty packaging and palletizing equipment to guarantee effective sealing and performance.

Comprehensive cylinder maintenance is carried out for equipment involved in body assembly and stamping lines to support continuous production flow.

Our solutions cater to any industrial applications that demand dependable sealing for large bore pneumatic cylinders.

Support and Services:

Our Piston Pneumatic Cylinder product is designed for reliable and efficient performance in various industrial applications. For technical support, please refer to the product manual for installation, operation, and maintenance guidelines to ensure optimal functionality.

If you encounter any issues during installation or operation, verify that all connections are secure and that the cylinder is operating within the specified pressure and temperature ranges. Regular maintenance includes checking for air leaks, lubricating moving parts as recommended, and inspecting seals for wear.

For replacement parts or repairs, use only genuine components to maintain product integrity and performance. Detailed troubleshooting tips and FAQs are available to assist you in resolving common problems quickly and effectively.

Our technical support team is ready to provide expert advice and assistance to help maximize the lifespan and efficiency of your Piston Pneumatic Cylinder. Please ensure you have the product model number and serial number available when seeking support.

Packing and Shipping:

Product Packaging: Each Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. The cylinder is first wrapped in anti-static foam and sealed in a plastic bag to prevent moisture and dust ingress. It is then placed in a custom-fitted cardboard box with additional padding materials to absorb shocks and vibrations. The packaging is clearly labeled with product details, handling instructions, and safety warnings to ensure proper care.

Shipping: We offer reliable shipping options worldwide to deliver your Piston Pneumatic Cylinder promptly and safely. All shipments are handled by trusted carriers with tracking capabilities. Depending on your location and preference, you may choose standard or expedited shipping methods. We ensure that all packages are securely sealed and labeled for easy identification. For bulk orders, pallets with reinforced packaging are available to maintain product integrity throughout the shipping process.