Compatible SMC Cylinder Overhaul Kit CS1‑300A‑PS / CS2‑300A‑PS NBR Sealing Spare Parts Includes Wiper Ring For CS1 CS2 Heavy Duty Cylinder Replacement

Product Description:

These tie rod cylinder seal kits are meticulously crafted as precision-engineered replacement sets, specifically designed for the maintenance and comprehensive overhaul of CS1 series large bore pneumatic cylinders. They cater to a range of bore sizes, spanning from 125mm up to 300mm. Each kit is equipped with all the essential sealing components necessary to perform a complete cylinder rebuild, including a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket. Additionally, every seal kit comes with a grease pack to ensure proper lubrication during installation, with the quantity varying according to bore size: 40g for 125-160mm, 50g for 180-200mm, and 60g for 250-300mm.

The seals included in these kits are made from high-quality NBR (nitrile rubber), which provides outstanding resistance against wear, oil, and abrasion. This material selection guarantees reliable and long-lasting performance in demanding pneumatic applications. The CS1 series cylinders themselves boast a square cover and a tie-rod type design. Available bore sizes range from 125mm to 300mm, and the cylinders come in both double-acting single rod and double rod configurations. These cylinders are versatile and compatible with a variety of operational modes, including standard, lube/non-lube, and air-hydro types.

Regular replacement of seals using these kits helps restore the cylinder’s optimal performance, effectively eliminates air leakage, and significantly extends the service life of existing actuators. This maintenance process offers a cost-effective alternative to full cylinder replacement. It is important to note that certain components such as the piston gasket, guide gasket, and some other parts are classified as non-replaceable and thus are not included within the seal kit.

Features:

This comprehensive seal kit contains all the essential components needed for a complete cylinder overhaul. Included are the wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket, ensuring a thorough and effective rebuild.

The seal kits are available in various bore sizes to fit different requirements, including 125mm, 140mm, 160mm, 180mm, 200mm, 250mm, and 300mm. This wide range allows for flexible application across multiple cylinder models.

Crafted from nitrile rubber (NBR), the seals provide excellent resistance to oil and wear. This ensures long-lasting performance even in demanding operating conditions.

These kits are specifically engineered for the CS1 and CDS1 series tie rod pneumatic cylinders featuring a square cover design, guaranteeing compatibility and ease of installation.

Each seal kit comes with a grease pack to facilitate correct lubrication during installation, helping to enhance seal life and cylinder performance.

By replacing worn-out seals, the kit effectively prevents air leakage, restoring the cylinder’s original force and speed, and improving overall operational efficiency.

The seal kits are designed to work with both lubricated and non-lubricated cylinders, providing versatile solutions for different maintenance needs.

For bore sizes 125mm, 140mm, and 160mm, the kits are compatible with air-hydro type cylinders, expanding their usability in hybrid systems.

Utilizing this seal kit is a cost-efficient alternative to purchasing a new cylinder, significantly extending the service life of your actuator and reducing downtime.

The seals perform reliably within a temperature range of -10°C to +70°C, making them suitable for a variety of environmental conditions.

Each bore size corresponds to a unique kit number, simplifying stock control and ensuring quick availability when maintenance is required.

For additional lubrication needs, grease packs are available separately in two sizes: GR-S-010 (10g) and GR-S-020 (20g).

Technical Parameters:

Applications:

We specialize in the upkeep and maintenance of large bore cylinders that operate within demanding production lines. Our expertise ensures that your industrial automation systems function smoothly and efficiently, minimizing downtime and maximizing productivity.

Our services include the repair and restoration of cylinders used in conveyors, lifting equipment, and various handling systems. We focus on maintaining optimal performance to guarantee reliable material movement throughout your facility.

We provide cylinder maintenance for equipment used in furnaces, rolling mills, and metal processing plants. Maintaining these cylinders is crucial for high-temperature operations and heavy-duty metalworking processes.

Our seal replacement services cater to cylinders utilized in crushing, grinding, and material transport applications within the cement and mining industries. Proper sealing significantly extends the lifespan of your machinery under harsh conditions.

We offer maintenance solutions for cylinders involved in high-force clamping and pressing operations. This ensures consistent performance and safety in press systems handling substantial mechanical loads.

For heavy packaging and palletising equipment, we provide specialized seal kits tailored for large cylinders. Our products enhance the durability and efficiency of your packaging machinery.

Our cylinder maintenance services extend to body assembly and stamping lines within the automotive manufacturing sector, helping to maintain precision and reliability in production processes.

We support any application that demands dependable large bore cylinder sealing, ensuring long-lasting performance and minimal maintenance across various industrial pneumatic systems.

Support and Services:

Our Piston Pneumatic Cylinder product is designed for high performance and durability in various industrial applications. To ensure optimal operation, it is important to follow the recommended guidelines for installation, maintenance, and troubleshooting.

Installation should be performed by qualified personnel, ensuring that the cylinder is mounted securely and aligned correctly with the load. Use appropriate fittings and avoid excessive force during assembly to prevent damage to the cylinder components.

Regular maintenance includes checking for air leaks, inspecting seals and rods for wear, and lubricating moving parts as specified in the product manual. Replace worn or damaged parts promptly to maintain efficiency and prevent breakdowns.

If you experience any operational issues such as inconsistent movement, unusual noises, or loss of pressure, consult the troubleshooting section of the manual for step-by-step guidance. Common causes include air supply problems, misalignment, or contamination within the system.

For technical support, detailed product documentation, replacement parts, and service options, please refer to the official resources provided with your purchase. Our support team is dedicated to helping you achieve the best performance from your Piston Pneumatic Cylinder.

Packing and Shipping:

Our Piston Pneumatic Cylinder is carefully packaged to ensure it arrives in perfect condition. Each cylinder is wrapped in protective foam and placed in a sturdy, custom-fitted box to prevent movement during transit. Additional cushioning materials are used to safeguard against impact and vibration.

For shipping, we use reliable carriers with tracking options to provide timely and secure delivery. Orders are processed promptly, and customers receive notification with tracking details once the product has been dispatched. We also offer expedited shipping options to meet urgent requirements.

All packaging materials are selected to minimize environmental impact while maintaining product safety. If you have specific packaging or shipping requests, please contact our customer service team for assistance.