Product Description:
These tie rod cylinder seal kits are precision-engineered replacement sets specifically designed for the maintenance and overhaul of CS1 series large bore pneumatic cylinders. They cater to bore sizes ranging from 125mm to 300mm, ensuring compatibility with a broad range of cylinder dimensions.
Each seal kit comprises all the essential sealing components needed for a comprehensive cylinder rebuild. This includes a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and a retaining plate gasket. Additionally, every kit provides a grease pack to facilitate proper lubrication during installation. The grease amount varies according to bore size: 40g for 125-160mm, 50g for 180-200mm, and 60g for 250-300mm bore cylinders.
The seals are crafted from premium quality NBR (nitrile rubber), known for its outstanding resistance to wear, oil, and abrasion. This material choice guarantees dependable and durable performance in various pneumatic applications. The CS1 series cylinders themselves feature a tie-rod type design with a square cover, available in bore sizes from 125mm up to 300mm. They come in configurations of both double-acting single rod and double rod types, making them versatile for different operational needs including standard, lubricated, non-lubricated, and air-hydro type operations.
Regularly replacing the seals using these kits helps to restore the cylinder’s optimal performance by preventing air leakage and significantly extends the lifespan of existing actuators. This process provides a cost-effective solution compared to complete cylinder replacement. It is important to note that certain components such as the piston gasket and guide gasket are non-replaceable parts and therefore are not included within these seal kits.
Features:
The Complete Seal Kit contains all the necessary components for a full cylinder rebuild. Each kit includes a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket, ensuring a comprehensive replacement solution.
These seal kits are available in a wide range of bore sizes, including 125mm, 140mm, 160mm, 180mm, 200mm, 250mm, and 300mm, to accommodate various cylinder dimensions.
Manufactured from high-quality nitrile butadiene rubber (NBR), the seals provide excellent resistance to oil and wear, enhancing durability and performance over time.
Specifically designed to be compatible with the CS1 series, these kits fit CS1 and CDS1 series tie rod pneumatic cylinders that feature a square cover design.
Each seal kit comes with a grease pack included, ensuring proper lubrication during installation for optimal operation.
By replacing worn out seals, the kit helps eliminate air leakage, effectively restoring the original force and speed of the cylinder, thereby improving overall performance.
The kits are suitable for both lubricated and non-lubricated cylinder types, providing versatility for different operating conditions.
For air-hydro type cylinders with bore sizes of 125mm, 140mm, and 160mm, these seal kits offer compatibility, expanding their application range.
Offering a cost-effective maintenance solution, these kits help extend the service life of actuators at a fraction of the price of purchasing a new cylinder.
The seals are designed to operate efficiently within a temperature range from -10°C to +70°C, suitable for various environmental conditions.
With a single kit number assigned per bore size, inventory management becomes simpler and more organized, ideal for stocking purposes.
Additionally, grease packs are available separately under part numbers GR-S-010 (10g) and GR-S-020 (20g) to meet individual lubrication requirements.
Technical Parameters:
| Kit Contents |
Wiper Ring, Cushion Seal, Rod Seal, Piston Seal, Valve Seal, Tube Gasket, Retaining Plate Gasket |
| Cushion Type |
Air Cushion |
| Bore Sizes |
125mm, 140mm, 160mm, 180mm, 200mm, 250mm, 300mm |
| Seal Material |
NBR |
| Series |
Seal Kit / Repair Kit |
| Operating Temperature |
-10°C To +70°C |
Applications:
Heavy-Duty Industrial Automation
We specialize in the maintenance of large bore cylinders that operate within demanding production lines, ensuring optimal performance and longevity even under the toughest industrial conditions.
Material Handling
Our services include the repair and upkeep of cylinders used in conveyors, lifting equipment, and various material handling systems, helping to maintain smooth and efficient operations.
Steel and Metallurgy
We provide cylinder maintenance solutions tailored for equipment used in furnaces, rolling mills, and metal processing, supporting continuous and reliable production in the steel industry.
Cement and Mining
Our expertise extends to seal replacement for cylinders involved in crushing, grinding, and material transport processes within cement and mining operations, enhancing equipment durability and effectiveness.
Press and Clamping Systems
Maintenance services for cylinders that are integral to high-force clamping and pressing applications ensure precision and safety in various industrial tasks.
Packaging Machinery
We offer seal kits designed specifically for large cylinders used in heavy-duty packaging and palletizing equipment, contributing to the reliability of packaging lines.
Automotive Manufacturing
Our cylinder maintenance services are crucial for body assembly and stamping lines, supporting the automotive manufacturing process with high-quality sealing solutions.
General Industrial Pneumatics
For any applications that demand reliable sealing of large bore cylinders, our comprehensive maintenance services ensure consistent performance across various industries.
Support and Services:
Our Piston Pneumatic Cylinder product is designed for high performance and durability in various industrial applications. For technical support, we provide comprehensive assistance including installation guidance, troubleshooting tips, maintenance procedures, and operational best practices to ensure optimal functionality of the cylinder.
We offer detailed product documentation, including user manuals, specification sheets, and CAD drawings to support your engineering and maintenance teams. Our technical support team is equipped to help with customization requests and to provide solutions tailored to your specific application requirements.
In addition to support, we provide a range of services such as repair and refurbishment, preventive maintenance programs, and training sessions to help your staff understand the operation and upkeep of the piston pneumatic cylinders. Our goal is to maximize the lifespan and efficiency of your equipment while minimizing downtime.
For complex issues or advanced technical inquiries, our experts are available to assist with root cause analysis and to recommend corrective actions. We are committed to delivering reliable and timely support to keep your operations running smoothly.
Packing and Shipping:
Our Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. Each cylinder is securely wrapped in anti-static foam and placed in a sturdy, custom-fitted cardboard box to prevent any movement or damage. The packaging is designed to withstand shocks, vibrations, and moisture, guaranteeing the product arrives in perfect condition.
For shipping, we use reliable carriers with tracking options to provide timely and safe delivery. Orders are processed promptly, and customers receive a confirmation along with tracking details. We also offer various shipping methods to accommodate different delivery timeframes and locations. Whether for domestic or international shipping, we prioritize the safe and efficient delivery of your Piston Pneumatic Cylinder.
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