Product Description:
These tie rod cylinder seal kits are meticulously engineered replacement sets specifically designed for the maintenance and overhaul of the CS1 series large bore pneumatic cylinders. Catering to bore sizes ranging from 125mm to 300mm, each kit includes all the vital sealing components necessary for a thorough cylinder rebuild. The components in each kit consist of a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket. Additionally, every seal kit is supplied with a grease pack tailored to the bore size—40g for 125-160mm, 50g for 180-200mm, and 60g for 250-300mm—to ensure proper lubrication during installation.
The seals are produced using premium NBR (nitrile rubber), which provides outstanding resistance to wear, oil, and abrasion, ensuring dependable performance in pneumatic applications. The CS1 series cylinders are characterized by their square cover, tie-rod design, and bore sizes from 125mm up to 300mm. These cylinders are available in both double acting single rod and double rod configurations, making them versatile for a variety of uses. They are compatible with standard, lube/non-lube, and air-hydro type operations.
Routine replacement of the seals with these kits helps to restore the cylinder’s optimal performance, prevent air leakage, and significantly extend the service life of existing actuators—offering a cost-effective alternative to complete cylinder replacement. Please note that certain parts such as the piston gasket, guide gasket, and some other components are considered non-replaceable and, therefore, are not included within the seal kit.
Features:
The Complete Seal Kit provides everything you need for a full cylinder rebuild. Each kit contains a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket, ensuring all essential components are included.
These kits are available in a wide range of bore sizes, including 125mm, 140mm, 160mm, 180mm, 200mm, 250mm, and 300mm, catering to various cylinder dimensions.
The seals are made from high-quality NBR (nitrile rubber), which offers excellent resistance to oil and wear. This ensures durability and reliable performance under demanding conditions.
Specifically designed for the CS1 and CDS1 series tie rod pneumatic cylinders featuring a square cover design, these kits guarantee perfect compatibility and easy installation.
Each kit also includes a grease pack to provide proper lubrication during assembly, helping to maintain optimal operation and extend component life.
By replacing worn seals, this kit effectively eliminates air leakage, restoring the cylinder’s original force and speed, and enhancing overall performance.
Suitable for both lubricated and non-lubricated cylinder types, the seal kits offer versatility for various pneumatic system setups.
Furthermore, select bore sizes (125mm, 140mm, and 160mm) are compatible with air-hydro type cylinders, expanding the range of applications.
These kits provide a cost-effective maintenance solution, costing only a fraction of a new cylinder, while significantly extending the service life of actuators.
They are designed to operate reliably within a temperature range of -10°C to +70°C, suitable for a broad spectrum of industrial environments.
With just one kit number per bore size, inventory management is simplified, making these seal kits ideal for stocking.
Additionally, grease packs are available separately in two sizes — GR-S-010 (10g) and GR-S-020 (20g) — to meet individual lubrication requirements.
Technical Parameters:
| Bore Sizes |
125mm, 140mm, 160mm, 180mm, 200mm, 250mm, 300mm |
| Operating Temperature |
-10°C To +70°C |
| Seal Material |
NBR |
| Cushion Type |
Air Cushion |
| Kit Contents |
Wiper Ring, Cushion Seal, Rod Seal, Piston Seal, Valve Seal, Tube Gasket, Retaining Plate Gasket |
| Series |
Seal Kit / Repair Kit |
Applications:
Heavy-Duty Industrial Automation
Maintenance services focused on large bore cylinders used in highly demanding production lines. Ensuring optimal performance and longevity for critical automation components.
Material Handling
Repair and upkeep of cylinders utilized in conveyors, lifting devices, and various handling systems to maintain smooth and efficient material movement.
Steel and Metallurgy
Specialized cylinder maintenance in equipment such as furnaces, rolling mills, and other metal processing machinery to support continuous industrial operations.
Cement and Mining
Expert seal replacement services for cylinders involved in crushing, grinding, and material transportation within the cement and mining industries.
Press and Clamping Systems
Comprehensive maintenance for cylinders used in high-force clamping and pressing tasks, ensuring reliable and precise operation.
Packaging Machinery
Provision of seal kits specifically designed for large cylinders in heavy-duty packaging and palletizing equipment to enhance durability and performance.
Automotive Manufacturing
Dedicated cylinder maintenance solutions for body assembly lines and stamping processes, supporting high-volume automotive production.
General Industrial Pneumatics
Reliable sealing solutions for large bore cylinders applicable across various industries and pneumatic applications requiring dependable performance.
Support and Services:
Our Piston Pneumatic Cylinders are designed to deliver reliable and efficient performance in a wide range of industrial applications. To ensure optimal operation, it is important to follow the recommended maintenance procedures and installation guidelines.
For technical support, please refer to the product manual which provides detailed instructions on installation, operation, and troubleshooting. Regular inspection of the cylinder for signs of wear, leaks, or damage is essential to maintain performance and extend the product life.
We offer comprehensive services including product selection assistance, custom configurations, and on-site support to help you integrate the pneumatic cylinder into your system effectively. Replacement parts and repair services are also available to minimize downtime and keep your operations running smoothly.
Our technical team is dedicated to providing prompt and professional support to address any questions or issues you may encounter. We recommend using only genuine replacement parts and accessories to ensure compatibility and maintain safety standards.
For detailed service plans and extended warranty options, please consult our service documentation or contact your local representative.
Packing and Shipping:
Product Packaging: Each Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. The cylinder is first wrapped in anti-static bubble wrap to prevent any surface damage. It is then placed in a custom-fitted foam insert inside a sturdy corrugated cardboard box. All packaging materials are selected to minimize movement and absorb shocks. The box is clearly labeled with product details, handling instructions, and barcodes for easy identification.
Shipping: We offer reliable shipping options worldwide to ensure timely delivery of your Piston Pneumatic Cylinder. Products are shipped via trusted carriers with tracking provided for each order. Depending on your location and urgency, you can choose from standard, expedited, or express shipping methods. All shipments comply with international shipping regulations, and we provide necessary documentation for smooth customs clearance. Once shipped, you will receive a confirmation email with tracking information to monitor your package until it arrives at your designated address.
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