Product Description:
These tie rod cylinder seal kits are precision-engineered replacement sets specifically designed for the maintenance and overhaul of CS1 series large bore pneumatic cylinders. They accommodate bore sizes ranging from 125mm to 300mm, ensuring compatibility with a wide variety of cylinders. Each kit includes all the essential sealing components needed for a thorough cylinder rebuild, such as a wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and a retaining plate gasket.
In addition to the sealing elements, every kit is supplied with a grease pack to facilitate proper lubrication during installation. The quantity of grease provided varies by bore size: 40 grams for 125-160mm bores, 50 grams for 180-200mm bores, and 60 grams for 250-300mm bores. This ensures optimal performance and longevity of the seals.
The seals themselves are crafted from premium NBR (nitrile rubber), known for its excellent resistance to wear, oil, and abrasion. This high-quality material guarantees dependable performance in demanding pneumatic applications. The CS1 series cylinders feature a square cover and a tie-rod type construction, available in bore sizes from 125mm up to 300mm. They come in configurations including double acting single rod and double rod variants, suitable for standard, lubricated/non-lubricated, and air-hydro types of operation.
Routine replacement of seals using these kits helps to restore cylinder efficiency, prevent air leaks, and significantly extend the service life of existing actuators. This maintenance approach presents a cost-effective alternative to full cylinder replacement. It is important to note that certain parts like the piston gasket, guide gasket, and a few other components are non-replaceable and therefore are not included in the seal kits.
Features:
Complete Seal Kit
This comprehensive kit contains all the necessary components for a full cylinder rebuild. Included are the wiper ring, cushion seal, rod seal, piston seal, valve seal, tube gasket, and retaining plate gasket, ensuring a thorough replacement of worn parts.
Wide Bore Size Range
The seal kits are available in a variety of bore sizes to accommodate different cylinders. Sizes include 125mm, 140mm, 160mm, 180mm, 200mm, 250mm, and 300mm, providing flexibility for various applications.
High-Quality NBR Seals
Each kit uses Nitrile Butadiene Rubber (NBR) seals, known for their superior oil resistance and durability. These seals are designed to withstand wear, enhancing the longevity of the cylinder components.
Compatibility with CS1 Series
The kits are specifically designed for CS1/CDS1 series tie rod pneumatic cylinders featuring a square cover design, ensuring a perfect fit and optimal performance.
Grease Pack Included
For ease of installation and proper maintenance, each seal kit comes with a grease pack to lubricate the seals effectively during assembly.
Restores Cylinder Performance
Replacing worn seals with this kit eliminates air leaks, helping to restore the cylinder's original force and speed, thus improving overall actuator performance.
Suitable for Lube and Non-Lube Types
This sealing kit is designed for use with both lubricated and non-lubricated cylinders, making it versatile across different maintenance requirements.
Air-Hydro Compatibility
The kits are also suitable for air-hydro type cylinders, specifically available for 125mm, 140mm, and 160mm bore sizes, extending their applicability.
Cost-Effective Maintenance Solution
Using these seal kits is a budget-friendly option to extend the service life of actuators. It costs significantly less than purchasing a brand new cylinder, making it a smart investment.
Operating Temperature Range
Designed to perform reliably in environments with temperatures ranging from -10°C to +70°C, these seals cover a wide range of standard operating conditions.
Ideal for Stocking
With only one kit number per bore size, inventory management becomes simpler, allowing for streamlined stocking and quick access to needed parts.
Optional Grease Packs
For additional lubrication needs, grease packs are also available separately in two sizes: GR-S-010 containing 10g, and GR-S-020 containing 20g, providing flexibility for different maintenance volumes.
Technical Parameters:
| Seal Material |
NBR |
| Bore Sizes |
125mm, 140mm, 160mm, 180mm, 200mm, 250mm, 300mm |
| Kit Contents |
Wiper Ring, Cushion Seal, Rod Seal, Piston Seal, Valve Seal, Tube Gasket, Retaining Plate Gasket |
| Series |
Seal Kit / Repair Kit |
| Cushion Type |
Air Cushion |
| Operating Temperature |
-10°C To +70°C |
Applications:
Heavy-Duty Industrial Automation
We specialize in the maintenance of large bore cylinders that operate within demanding production lines. Ensuring optimal performance and reliability, our services support heavy-duty automation processes.
Material Handling
Our expertise extends to the repair of cylinders found in conveyors, lifting equipment, and various handling systems. We help maintain smooth and efficient material flow across different industrial applications.
Steel and Metallurgy
We provide comprehensive cylinder maintenance for furnace operations, rolling mills, and other metal processing equipment, helping to sustain productivity and equipment longevity in steel manufacturing.
Cement and Mining
Our services include seal replacement for cylinders used in crushing, grinding, and material transport within the cement and mining sectors, ensuring durability in harsh environments.
Press and Clamping Systems
We maintain cylinders employed in high-force clamping and pressing operations, delivering reliable performance for precision manufacturing and assembly tasks.
Packaging Machinery
Seal kits are available for large cylinders utilized in heavy-duty packaging and palletising equipment, contributing to efficient and uninterrupted packaging processes.
Automotive Manufacturing
Our maintenance solutions cover cylinders in body assembly lines and stamping operations, supporting the high-speed demands of automotive production.
General Industrial Pneumatics
We cater to any application that requires dependable sealing for large bore cylinders, ensuring consistent performance across a variety of industrial pneumatic systems.
Support and Services:
Our Piston Pneumatic Cylinder product is supported by a dedicated technical support team committed to ensuring optimal performance and reliability. We provide comprehensive services including installation guidance, troubleshooting assistance, maintenance tips, and replacement part sourcing to help you maximize the efficiency of your pneumatic systems.
Technical support is available to assist with product specifications, compatibility inquiries, and custom application solutions. Our experts are equipped to help you select the right cylinder model based on your specific operational requirements and environmental conditions.
We also offer detailed product documentation, including user manuals, dimensional drawings, and performance charts to facilitate proper usage and integration. Regular training sessions and webinars are available to keep your team informed about best practices and the latest industry advancements.
For maintenance, we provide schedules and procedures to extend the life of your pneumatic cylinders, prevent downtime, and ensure safety. Replacement parts and upgrade options are readily accessible to support ongoing system improvements.
Our commitment to quality and customer satisfaction means you receive timely and effective support throughout the lifecycle of your Piston Pneumatic Cylinder product.
Packing and Shipping:
Product Packaging and Shipping for Piston Pneumatic Cylinder
Each piston pneumatic cylinder is carefully packaged to ensure maximum protection during transit. The cylinder is first wrapped in a protective plastic film to prevent moisture and dust exposure. It is then cushioned with foam or bubble wrap to absorb shocks and vibrations.
The wrapped cylinder is placed inside a sturdy cardboard box designed to fit the product securely, minimizing movement inside the box. For bulk orders, individual boxes are packed into larger cartons with additional padding materials to safeguard the cylinders.
All packages are clearly labeled with product details, handling instructions, and shipping information to facilitate smooth logistics and delivery.
Shipping options include standard courier services, freight shipping, and express delivery, depending on the customer’s requirements and destination. We ensure timely dispatch and provide tracking information for all shipments.
For international shipments, all necessary export documentation and customs paperwork are prepared to avoid delays and ensure compliance with regulations.
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