CA2‑50Z‑PS Overhaul Seal Kit Compatible With SMC CA2 Series Standard Pneumatic Cylinder Full Sealing Parts For Aluminum Alloy Tube Cylinder Rebuild

Product Description:

These tie rod cylinder seal kits are meticulously engineered replacement sets intended for the maintenance and comprehensive overhaul of CA2 series standard pneumatic cylinders. Designed to fit bore sizes ranging from 40mm to 100mm, each kit includes all the crucial sealing components necessary for a complete cylinder refurbishment: cushion seal, rod seal, piston seal, and cylinder tube gasket. Additionally, every pack comes with a grease supply—10g for 40-50mm bores, 20g for 63-80mm bores, and 30g for 100mm bores—to ensure proper lubrication during installation.

The seals are crafted from premium materials, utilizing urethane for the cushion seal and NBR (nitrile rubber) for the rod seal, piston seal, and cylinder tube gasket. These selections provide outstanding resistance against wear, oil, and abrasion, guaranteeing dependable performance in pneumatic system applications. Furthermore, the CA2-Z series cylinders are about 15% lighter compared to traditional CA2 cylinders and comply fully with RoHS regulations.

Performing regular seal replacements with these kits enhances cylinder functionality, prevents air leakage, and significantly prolongs the operational lifespan of existing actuators, all at a much lower cost than purchasing new units. It is important to note that the cushion valve seal is not a replaceable component and therefore is not included in the seal kit. For cylinders with trunnion mounting types, seal replacement is generally discouraged due to the challenges posed by alignment during reassembly.

Features:

This comprehensive seal kit contains everything needed for a full cylinder rebuild. Each kit includes a cushion seal, rod seal, piston seal, and cylinder tube gasket, ensuring the reliable restoration of your pneumatic cylinder’s performance.

Available in a wide range of bore sizes, the kits are compatible with 40mm, 50mm, 63mm, 80mm, and 100mm cylinders. This versatility makes it easy to find the right kit for your specific application.

Manufactured using high-quality materials, the cushion seal is made from durable urethane, while the rod seal, piston seal, and tube gasket are crafted from NBR (nitrile butadiene rubber). These materials provide excellent oil resistance and wear longevity, ensuring a long service life.

Specifically designed to work with the CA2-Z series standard tie rod pneumatic cylinders, these seal kits guarantee compatibility and smooth operation. Each kit also comes with a grease pack to provide proper lubrication during installation, enhancing seal performance and durability.

By replacing worn or damaged seals, the kit effectively prevents air leakage, restoring the cylinder’s original force and speed. This maintenance solution helps maintain optimal actuator functionality without the need for costly replacements.

The seal kits are ideal for use with the lightweight CA2-Z series cylinders, which are approximately 15% lighter than standard CA2 cylinders. This contributes to easier handling and efficiency in pneumatic system design.

Offering cost-effective maintenance, the kits extend the service life of your actuators at only a fraction of the cost of purchasing a new cylinder. They also support operating environments with temperatures ranging from -10°C to +70°C and pressures between 0.05 and 1.0 MPa.

Fully RoHS compliant, these kits meet environmental and safety standards, making them a responsible choice for your pneumatic system maintenance needs.

For inventory management convenience, each bore size has a dedicated kit number, simplifying the stocking process. Additionally, grease packs are available separately in 10g (GR-S-010) and 20g (GR-S-020) sizes to accommodate individual lubrication requirements.

Technical Parameters:

Applications:

Maintenance of tie rod cylinders is crucial in automated production lines to ensure continuous and efficient operation. Regular servicing helps to prevent unexpected downtime and maintain high productivity levels.

Repairing cylinders in conveyors, lifting equipment, and various handling systems is essential for smooth material flow. Proper maintenance extends the lifespan of the machinery and enhances operational safety.

Seal kits are indispensable for cylinders used in packaging and filling equipment. They help maintain airtight and leak-free performance, which is vital for the integrity of packaging processes.

In the automotive sector, cylinder maintenance plays a key role in body assembly and stamping lines. Keeping cylinders in optimal condition ensures precision and reliability in vehicle production.

Effective cylinder upkeep is necessary in furnaces, rolling mills, and other metal processing equipment. Proper maintenance supports heavy-duty operations and helps avoid costly breakdowns.

Replacing seals for cylinders involved in crushing, grinding, and material transport is critical in cement and mining applications. This maintenance task safeguards against leaks and maintains operational efficiency.

Cylinders employed in high-force clamping and pressing operations require diligent maintenance to sustain their performance and prevent mechanical failures during demanding tasks.

For any industrial application involving pneumatic tie rod cylinders, reliable sealing solutions are essential. Proper sealing ensures consistent performance and minimizes the risk of downtime.

Support and Services:

Our Piston Pneumatic Cylinder product is designed for reliable and efficient performance in various industrial applications. For technical support, please refer to the product manual included with your purchase, which contains detailed installation, operation, and maintenance instructions to ensure optimal functioning.

If you experience any issues with the piston pneumatic cylinder, first verify that all installation parameters comply with the specified guidelines, including pressure ratings, mounting configurations, and environmental conditions.

Regular maintenance is recommended to extend the lifespan of the cylinder. This includes routine inspection for wear and tear, lubrication of moving parts, and checking for air leaks or seal damage.

We offer comprehensive repair services to address any manufacturing defects or operational failures. Replacement parts are available to restore your cylinder to original specifications, ensuring minimal downtime.

For customized solutions or integration support, our technical team can provide expert advice to tailor the pneumatic cylinder to your specific application requirements.

We are committed to delivering high-quality products and support to maximize your satisfaction and operational efficiency with our piston pneumatic cylinders.

Packing and Shipping:

Our Piston Pneumatic Cylinder is carefully packaged to ensure maximum protection during transit. Each cylinder is wrapped in anti-static bubble wrap and placed inside a sturdy corrugated cardboard box. Additional cushioning materials are used to prevent movement and absorb shocks.

For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. All packages are clearly labeled with handling instructions and product information. We offer various shipping methods, including standard, expedited, and freight options, to meet your requirements.

Before shipment, each product undergoes a thorough quality inspection to ensure it meets our high standards. We also provide detailed packing lists and documentation to facilitate smooth customs clearance for international orders.

Your Piston Pneumatic Cylinder will arrive in excellent condition, ready for immediate installation and use.