Product Description:
These tie rod cylinder seal kits are meticulously engineered replacement sets specifically designed for the maintenance and overhaul of CA2 series standard pneumatic cylinders. They are available for bore sizes ranging from 40mm to 100mm. Each kit is equipped with all the essential sealing components needed for a comprehensive cylinder rebuild, including the cushion seal, rod seal, piston seal, and cylinder tube gasket. To ensure proper lubrication during installation, each kit also comes with a grease pack, with quantities varying according to bore size: 10g for 40-50mm bores, 20g for 63-80mm bores, and 30g for 100mm bores.
The seals included in these kits are constructed from premium materials to guarantee durability and performance. The cushion seal is made from urethane, while the rod seal, piston seal, and cylinder tube gasket are manufactured from NBR (nitrile rubber). These materials provide outstanding resistance against wear, oil, and abrasion, making them ideal for reliable operation in pneumatic environments. Additionally, the CA2-Z series cylinders, for which these kits are designed, are approximately 15% lighter than the prior CA2 models and comply with RoHS standards.
Regular replacement of seals using these kits helps to restore optimal cylinder performance, prevent air leakage, and significantly extend the service life of actuators, all at a much lower cost compared to full-cylinder replacement. It is important to note that the cushion valve seal is a non-replaceable component and is therefore not included in the seal kit. Furthermore, for cylinders with trunnion mounting types, seal replacement is generally not recommended due to challenges related to alignment during reassembly.
Features:
Complete Seal Kit for Full Cylinder Rebuild
This comprehensive seal kit contains all the essential components needed to rebuild a pneumatic cylinder fully. Included in each kit are the cushion seal, rod seal, piston seal, and cylinder tube gasket, providing everything required for an effective and thorough cylinder maintenance.
Wide Range of Bore Sizes Available
The seal kits are offered in multiple bore sizes, specifically 40mm, 50mm, 63mm, 80mm, and 100mm, ensuring compatibility with a broad selection of cylinders.
High-Quality Materials for Durability
Each seal is crafted from premium materials to guarantee excellent performance. The cushion seal is made from durable urethane, while the rod seal, piston seal, and tube gasket utilize NBR (nitrile butadiene rubber), both of which provide superior oil resistance and wear protection.
Designed for CA2 Series Cylinders
These kits are specifically designed to be compatible with the CA2-Z series standard tie rod pneumatic cylinders, ensuring a perfect fit and reliable operation.
Includes Grease Pack for Proper Lubrication
To facilitate correct installation and maintain seal longevity, each kit comes with a grease pack for proper lubrication. This helps reduce friction and wear during cylinder operation.
Restores Cylinder Performance Efficiently
By replacing worn seals, this kit helps eliminate air leakage, effectively restoring the cylinder's original force and speed. This maintains optimal actuator performance without the need for a complete cylinder replacement.
Lightweight Cylinder Compatibility
The seal kits are compatible with the CA2-Z series cylinders that feature a lightweight design, approximately 15% lighter than the standard CA2 cylinders, contributing to easier handling and reduced system weight.
Cost-Effective Maintenance Solution
Offering a budget-friendly alternative to purchasing new cylinders, these kits extend the service life of your actuators and help reduce overall maintenance costs.
Operating Conditions
Suitable for applications operating within a temperature range of -10°C to +70°C and pressure range from 0.05 to 1.0 MPa, ensuring reliable performance under various working conditions.
Environmental Compliance and Inventory Management
The kits meet RoHS standards, adhering to environmental and safety regulations. Additionally, having a single kit number for each bore size simplifies inventory management, making it an ideal choice for stocking.
Optional Grease Packs Available Separately
For individual lubrication requirements, grease packs are also available separately in two sizes: GR-S-010 (10g) and GR-S-020 (20g), offering flexibility for maintenance needs.
Technical Parameters:
| Seal Materials |
NBR |
| Series |
CA2 |
| Kit Contents |
Cushion Seal, Rod Seal, Piston Seal, Cylinder Tube Gasket |
| Cushion Type |
Air Cushion (Both Ends) |
| Product Type |
Seal Kit / Repair Kit |
| Bore Sizes |
40mm, 50mm, 63mm, 80mm, 100mm |
Applications:
Factory Automation
Maintenance of tie rod cylinders is essential in automated production lines to ensure smooth and efficient operation. Regular servicing helps to prevent downtime and maintain high productivity.
Material Handling
Repairing cylinders in conveyors, lifting equipment, and various handling systems is crucial for the reliability and safety of material transport processes. Proper maintenance extends the service life of these components.
Packaging Machinery
Seal kits are used for cylinders in packaging and filling equipment to prevent leaks and maintain consistent performance. Timely replacement of seals is important to avoid production interruptions.
Automotive Manufacturing
Cylinder maintenance plays a significant role in body assembly and stamping lines, ensuring precision and durability in automotive production processes.
Steel and Metallurgy
In steel and metallurgy industries, cylinder maintenance is vital for equipment such as furnaces, rolling mills, and metal processing machinery to uphold operational efficiency and safety.
Cement and Mining
Replacing seals on cylinders used in crushing, grinding, and material transport equipment helps to maintain equipment performance under harsh conditions commonly found in cement and mining operations.
Press and Clamping Systems
Regular maintenance of cylinders used in high-force clamping and pressing operations ensures consistent force application and prolongs the lifespan of press machinery.
General Industrial Pneumatics
For any industrial application that demands reliable tie rod cylinder sealing, comprehensive maintenance and timely repair are key to achieving dependable performance.
Support and Services:
Our Piston Pneumatic Cylinder product is designed to deliver reliable and efficient performance in various industrial applications. For technical support, please ensure you have the model number and specifications of your cylinder ready to facilitate accurate assistance.
Installation guidance and maintenance tips are provided in the user manual included with the product. Regular inspection of seals, rods, and mounting components is recommended to maintain optimal operation and extend the cylinder's lifespan.
In case of operational issues, verify that the air supply pressure and flow meet the specified requirements. Check for any air leaks or obstructions in the pneumatic lines that may affect cylinder performance.
For replacement parts and accessories, refer to the product catalog to ensure compatibility. Use only genuine parts to maintain safety and functionality.
Our technical support team is available to assist with troubleshooting, performance optimization, and application advice to help you get the most out of your Piston Pneumatic Cylinder.
Packing and Shipping:
Product Packaging:
The Piston Pneumatic Cylinder is carefully packaged to ensure safe delivery and protection during transit. Each cylinder is wrapped in anti-corrosion paper and secured in a custom-fit foam mold within a sturdy cardboard box. The packaging is designed to prevent movement and absorb impacts, minimizing the risk of damage. All packaging materials are environmentally friendly and comply with international shipping standards.
Shipping:
We offer reliable shipping options worldwide to ensure timely delivery of the Piston Pneumatic Cylinder. Products are shipped via trusted courier services with full tracking capabilities. Depending on the destination, shipping methods include air freight, sea freight, and express courier. Each shipment is carefully documented with packing lists and necessary customs documentation to facilitate smooth clearance. Customers will receive shipping confirmation and tracking information once the order is dispatched.
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