CA2‑80Z‑PS Seal Repair Pack Fit SMC 80mm Bore CA2 Cylinder Restore Adjustable Cushion Performance For Production Line Pneumatic Equipment

Product Description:

These tie rod cylinder seal kits are precisely engineered replacement sets intended for the maintenance and overhaul of CA2 series standard pneumatic cylinders. They are suitable for bore sizes ranging from 40mm to 100mm. Each kit includes all the necessary sealing components required for a thorough cylinder rebuild, such as a cushion seal, rod seal, piston seal, and a cylinder tube gasket. Additionally, the kits come with a grease pack to ensure proper lubrication during installation, with the quantity varying based on bore size: 10g for 40-50mm, 20g for 63-80mm, and 30g for 100mm bore diameters.

The seals are crafted from high-quality materials to guarantee durability and performance. The cushion seals are made from urethane, while the rod seal, piston seal, and cylinder tube gasket utilize NBR (nitrile rubber). These materials provide excellent resistance against wear, oil, and abrasion, ensuring reliable operation in pneumatic environments. Furthermore, the CA2-Z series cylinders are approximately 15% lighter compared to the traditional CA2 models and meet RoHS compliance standards.

Regular replacement of seals using these kits helps to restore optimal cylinder performance, prevent air leakage, and significantly extend the service life of existing actuators, all at a fraction of the cost involved in a full replacement. It is important to note that the cushion valve seal is a non-replaceable component and is therefore not included in the seal kits. Additionally, for cylinders with trunnion mounting types, seal replacement is generally not advisable due to challenges in alignment during reassembly.

Features:

This comprehensive seal kit includes all necessary components for a full cylinder rebuild. Inside each kit, you will find a cushion seal, rod seal, piston seal, and a cylinder tube gasket, ensuring complete replacement of all critical seals.

The seal kits are available in multiple bore sizes, including 40mm, 50mm, 63mm, 80mm, and 100mm, providing flexibility to match various cylinder dimensions.

Our seals are made from high-quality materials to guarantee durability and performance. The cushion seal is crafted from urethane, while the rod seal, piston seal, and tube gasket are made from NBR, offering excellent resistance to oil and wear.

Specifically designed for the CA2-Z series standard tie rod pneumatic cylinders, these seal kits ensure perfect fit and optimal functionality during maintenance.

Each kit comes with a grease pack that facilitates proper lubrication during installation, helping to ensure smooth operation and extended seal life.

By replacing worn-out seals, the kit effectively eliminates air leakage, helping to restore the cylinder's original force output and operational speed.

These seals are compatible with CA2-Z series cylinders which are approximately 15% lighter than standard CA2 models, contributing to overall weight reduction.

The seal kit offers an economical alternative to purchasing new cylinders by extending the service life of your existing actuators at a fraction of the cost.

The seals are suitable for operating temperatures ranging from -10°C to +70°C, and can withstand pressures from 0.05 MPa up to 1.0 MPa, making them ideal for a variety of pneumatic applications.

These products meet RoHS environmental and safety standards. Additionally, with a single kit number for each bore size, inventory management is simplified and streamlined.

For individual lubrication requirements beyond the included grease pack, separate grease packs are also available: GR-S-010 (10g) and GR-S-020 (20g).

Technical Parameters:

Applications:

In the realm of factory automation, maintaining tie rod cylinders is crucial for ensuring the smooth operation of automated production lines. Regular upkeep and timely repairs help in minimizing downtime and improving efficiency.

Cylinders used in conveyors, lifting equipment, and various handling systems often require specialized repair services. Proper maintenance ensures the longevity and reliability of these components in material handling applications.

Seal kits play an essential role in maintaining the cylinders found in packaging and filling machines. Replacing worn seals prevents leaks and helps maintain consistent performance in packaging operations.

In automotive manufacturing, particularly within body assembly and stamping lines, cylinder maintenance is vital. Ensuring cylinders function correctly supports precision and productivity in vehicle production.

The steel and metallurgy industries rely on well-maintained cylinders within furnaces, rolling mills, and metal processing equipment. Regular maintenance helps withstand harsh environments and heavy usage.

For cement and mining operations, seal replacement for cylinders used in crushing, grinding, and material transport is important. Proper sealing enhances operational safety and reduces equipment wear.

Cylinders employed in high-force clamping and pressing require dedicated maintenance to handle demanding operational stresses. Regular service helps maintain clamping precision and operational reliability.

Across various industrial pneumatic applications, reliable tie rod cylinder sealing is essential. Maintenance practices ensure that cylinders perform effectively in a wide range of environments and uses.

Support and Services:

Our Piston Pneumatic Cylinder product is designed for high performance and durability in various industrial applications. For technical support, please ensure you have the model number, specifications, and operating conditions ready to facilitate efficient assistance.

We offer comprehensive services including installation guidance, maintenance tips, troubleshooting, and repair support to maximize the lifespan and efficiency of your pneumatic cylinder.

Our technical support team can assist with selecting the appropriate cylinder size, stroke length, and mounting options to suit your specific application requirements.

We provide detailed manuals and datasheets to help you understand the operational parameters, safety precautions, and maintenance schedules for your piston pneumatic cylinder.

For optimal performance, we recommend regular inspection of seals, rods, and cylinder tubes, as well as adherence to the specified operating pressure and temperature limits.

Should you encounter any issues with your pneumatic cylinder, our support services include diagnosing common problems such as air leaks, inconsistent movement, and wear-related failures, along with recommended corrective actions.

We also offer spare parts and replacement components to ensure your pneumatic system remains operational with minimal downtime.

Our commitment is to provide reliable technical support and quality services to help you achieve efficient and trouble-free operation of your Piston Pneumatic Cylinder.

Packing and Shipping:

Product Packaging and Shipping for Piston Pneumatic Cylinder

Each piston pneumatic cylinder is carefully packaged to ensure protection against damage during transit. The cylinder is first wrapped in anti-static foam or bubble wrap to prevent scratches and impacts. It is then placed inside a sturdy cardboard box with additional padding materials such as foam inserts or air pillows to minimize movement within the box.

For bulk orders, multiple units are securely packed in larger cartons or wooden crates, depending on the order size and destination. All packages are clearly labeled with product information, handling instructions, and shipping details to facilitate smooth delivery and handling.

Shipping options include standard ground transport, air freight, or express courier services. We work with reliable logistics partners to ensure timely and safe delivery to your specified location. Tracking information will be provided once the shipment is dispatched.

Please contact our customer service team for any special packaging requests or shipping instructions to accommodate your specific needs.