Compatible SMC Cylinder Overhaul Kit CA2‑100Z‑PS Complete Sealing Spare Parts Meet RoHS Standard For Onsite CA2 Air Cylinder Disassembly Maintenance

Product Description:

These tie rod cylinder seal kits are precision-crafted replacement sets specifically designed for the maintenance and overhaul of CA2 series standard pneumatic cylinders. Suitable for bore sizes ranging from 40mm up to 100mm, each kit includes all the essential sealing components necessary for a comprehensive cylinder rebuild. The components provided are the cushion seal, rod seal, piston seal, and cylinder tube gasket.

Additionally, every seal kit comes with a grease pack to ensure proper lubrication during installation. The quantity of grease varies depending on the bore size: 10 grams for 40-50mm bore, 20 grams for 63-80mm bore, and 30 grams for 100mm bore sizes. This careful inclusion guarantees optimal performance and durability after servicing.

The seals themselves are made from premium materials tailored to withstand the demands of pneumatic applications. The cushion seal utilizes urethane, while the rod seal, piston seal, and cylinder tube gasket are all composed of NBR (nitrile rubber). These materials provide exceptional resistance to wear, oil, and abrasion, ensuring consistent and reliable operation. Furthermore, the CA2-Z series cylinders are approximately 15% lighter than the standard CA2 models and are compliant with RoHS standards.

Performing regular seal replacements using these kits effectively restores cylinder performance by eliminating air leaks and significantly extending the service life of existing actuators. This approach provides a cost-efficient alternative to full replacements. However, it is important to note that the cushion valve seal is not replaceable and therefore is excluded from the kit. Moreover, for cylinders equipped with a trunnion mounting type, seal replacement is generally not recommended due to challenges associated with realigning the components during reassembly.

Features:

The complete seal kit includes all the essential components required for a full cylinder rebuild. Each set comes with a cushion seal, rod seal, piston seal, and cylinder tube gasket, ensuring a thorough and efficient restoration.

This kit is available in a variety of bore sizes to suit different applications. The options include 40mm, 50mm, 63mm, 80mm, and 100mm bore sizes, offering flexibility and convenience for various cylinder types.

Manufactured using high-quality materials, the cushion seal is made from durable urethane, while the rod seal, piston seal, and tube gasket are crafted from NBR. These materials provide excellent oil resistance and superior wear resistance to extend the seal’s lifespan.

Specifically designed for use with CA2-Z series standard tie rod pneumatic cylinders, these kits ensure a perfect fit and reliable performance. This compatibility makes them ideal for maintaining and repairing these commonly used cylinders.

Each kit comes with a grease pack to facilitate proper lubrication during installation. This helps to ensure smooth sealing operation and prolongs the life of the cylinder components.

Replacing worn seals with this kit effectively eliminates air leakage, which restores the original force and speed of the cylinder. This maintenance step is critical in maintaining optimal cylinder performance.

The kit is compatible with CA2-Z series cylinders that are approximately 15% lighter than the standard CA2 models, contributing to easier handling and improved system efficiency.

By opting for this seal kit, users can extend the service life of their actuators at a fraction of the cost of purchasing new cylinders. This makes it an economical choice for regular maintenance.

The seal kits perform reliably within an operating temperature range from -10°C to +70°C and are suitable for pressures ranging from 0.05 to 1.0 MPa, accommodating a broad range of industrial environments.

These kits comply with RoHS environmental and safety standards, ensuring safe use and disposal. Additionally, having a single kit number per bore size simplifies inventory management, making stocking straightforward and efficient.

For additional lubrication needs, grease packs can be purchased separately. Available sizes include GR-S-010 (10g) and GR-S-020 (20g), allowing customization based on maintenance requirements.

Technical Parameters:

This Norgren service kit is an essential Norgren cylinder repair kit designed for efficient maintenance and replacement. It serves as a reliable pneumatic cylinder repair kit for the CA2 series, ensuring optimal performance and longevity.

Applications:

Support and Services:

Our Piston Pneumatic Cylinder is designed for high performance and reliability in various industrial applications. For technical support, please ensure you have the model number and specifications of your cylinder ready to facilitate efficient assistance.

We offer comprehensive services including installation guidance, maintenance tips, troubleshooting, and repair support to maximize the lifespan and efficiency of your pneumatic cylinder.

Regular maintenance is recommended to prevent common issues such as air leaks, piston seal wear, and rod damage. Our technical team can provide detailed instructions and replacement parts to keep your system operating smoothly.

For complex applications or custom requirements, our engineering team is available to assist with system integration and optimization to meet your specific needs.

Please refer to the product manual for detailed operational guidelines and safety precautions to ensure proper usage of the Piston Pneumatic Cylinder.

Packing and Shipping:

Product Packaging and Shipping for Piston Pneumatic Cylinder

Each piston pneumatic cylinder is carefully packaged to ensure it arrives in perfect condition. The cylinder is first wrapped in protective foam or bubble wrap to prevent any scratches or damage during transit. It is then placed inside a sturdy cardboard box, which is reinforced with additional padding materials to absorb shocks and vibrations.

For bulk orders, multiple cylinders are individually wrapped and arranged securely within larger cartons, with dividers used to keep products separated and stable. All packages are clearly labeled with product information, handling instructions, and shipping details to facilitate smooth delivery.

Shipping options include standard ground, expedited, and express delivery services, depending on customer requirements. We work with reliable carriers to ensure timely and safe arrival of the piston pneumatic cylinders to your specified destination.

Special packaging requests, such as anti-rust coatings or custom labeling, can be accommodated upon request. Please contact our customer service team for any special packaging or shipping needs.