Product Description:
These tie rod cylinder seal kits are precisely engineered replacement sets intended for the maintenance and overhaul of MB series standard pneumatic cylinders. Catering to bore sizes ranging from 32mm to 125mm, each kit comprises all essential sealing components necessary for a thorough cylinder rebuild. This includes the cushion seal, rod seal, piston seal, and cylinder tube gasket. Additionally, each kit comes with a grease pack to ensure proper lubrication during installation, with quantities varying depending on the bore size: 10g for 32-50mm, 20g for 63-80mm, and 30g for 100-125mm.
The seals are crafted from premium materials to guarantee durability and performance. The cushion seal is made of urethane, while the rod seal, piston seal, and cylinder tube gasket utilize NBR (nitrile rubber). These materials provide excellent resistance to wear, oil, and abrasion, making them suitable for demanding pneumatic applications. The MB series cylinders are designed with a square tube and come in double-acting single rod configurations. The floating cushion seal specifically helps to prevent piston rod bounce at the stroke’s end.
Regular replacement of seals using these kits helps restore optimal cylinder functionality by preventing air leaks and significantly extending the service life of actuators. This solution offers a cost-effective alternative to complete unit replacements. It is important to note that the cushion valve seal is a non-replaceable component and therefore not included in the kit. Furthermore, trunnion-type cylinders should never be disassembled. For cylinders with bore sizes of 50mm and above, disassembly is not recommended, and seal replacement must be carried out by the manufacturer to ensure proper servicing.
Features:
Complete Seal Kit for Cylinder Rebuilds
The complete seal kit includes all necessary components for a full cylinder rebuild. Each set contains a cushion seal, rod seal, piston seal, and a cylinder tube gasket, ensuring every sealing surface is properly maintained.
Wide Range of Bore Sizes Available
Our seal kits are designed to fit a variety of bore sizes, including 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, and 125mm. This wide selection guarantees compatibility with numerous pneumatic cylinder applications.
Durable, High-Quality Materials
Each kit features a urethane cushion seal along with NBR rod seals, piston seals, and tube gaskets. These materials provide exceptional resistance to oil and wear, enhancing the longevity and reliability of the seals.
Designed for MB Series Cylinders
The seal kits are specifically engineered for use with the MB series standard tie rod pneumatic cylinders, ensuring a perfect fit and optimal performance.
Grease Pack Included for Proper Lubrication
To facilitate correct installation, each kit comes with a grease pack that helps ensure proper lubrication of all sealing components during assembly.
Floating Cushion Seal for Smooth Operation
The floating cushion seal is designed to eliminate piston rod bounce at the end of the stroke, resulting in smoother, quieter cylinder operation.
Restores Original Cylinder Performance
Replacing worn seals with this kit effectively stops air leakage, restoring the cylinder's original force and speed capabilities.
Cost-Effective Maintenance Solution
This seal kit provides a budget-friendly alternative to purchasing a new cylinder, significantly extending the service life of your actuator.
Wide Operating Temperature Range
Suitable for use in environments with temperatures ranging from -10°C to +70°C, the seals maintain their performance under various conditions.
Ideal for Inventory Management
Each bore size corresponds to a single kit number, simplifying stocking and inventory control for maintenance teams.
Additional Grease Packs Available Separately
For ongoing lubrication needs, separate grease packs are available in 10g (GR-S-010) and 20g (GR-S-020) sizes.
Technical Parameters:
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Kit Contents
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Cushion Seal, Rod Seal, Piston Seal, Cylinder Tube Gasket
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Seal Materials
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NBR
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Series
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MB
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Product Type
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Seal Kit / Repair Kit
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Bore Sizes
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32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm
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Operating Temperature
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-10°C To +70°C
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Applications:
Factory Automation
Maintenance of tie rod cylinders plays a crucial role in ensuring the efficiency of automated production lines. Regular upkeep helps maintain smooth operation and reduces downtime in factory automation systems.
Material Handling
Repair services for cylinders used in conveyors, lifting equipment, and various handling systems are essential. Proper maintenance ensures the reliability and safety of material handling processes.
Packaging Machinery
Seal kits designed specifically for cylinders in packaging and filling machines help preserve equipment functionality and prevent leaks, enhancing the overall performance of packaging operations.
Automotive Manufacturing
Effective cylinder maintenance is vital in automotive production, particularly within body assembly and stamping lines, where precision and durability are paramount.
Machine Tools
Reliable cylinder repair services are necessary for machine tools that demand consistent and high-performance operation, ensuring their longevity and accuracy.
Food and Beverage Processing
Seal kits for cylinders used in processing and packaging lines contribute to the hygiene and efficiency required in the food and beverage industry.
General Industrial Pneumatics
Applications that require dependable tie rod cylinder sealing benefit greatly from specialized maintenance and repair solutions, enhancing overall industrial system reliability.
Support and Services:
Our Piston Pneumatic Cylinder product is designed for durability and high performance in various industrial applications. To ensure optimal operation, please follow the installation and maintenance guidelines provided in the user manual.
For technical support, ensure that you have the model number, serial number, and details of the issue ready when seeking assistance. Our support team can provide troubleshooting advice, replacement parts information, and maintenance tips to help you keep your pneumatic cylinder functioning efficiently.
Regular maintenance includes checking for air leaks, inspecting seals and piston rods for wear, and ensuring that the cylinder is properly lubricated. Proper maintenance will extend the lifespan of your pneumatic cylinder and maintain performance standards.
We also offer repair and refurbishment services for damaged or worn-out cylinders. Please consult with our service department to learn more about service options and turnaround times.
For installation, make sure the cylinder is mounted securely and aligned correctly to prevent undue stress on the piston rod and seals. Use recommended fittings and tubing to avoid air leakage and ensure consistent operation.
Always operate the pneumatic cylinder within the specified pressure and temperature ranges to prevent damage and ensure safety. Refer to the product specifications for detailed operating parameters.
When ordering replacement parts or accessories, please verify compatibility with your specific piston pneumatic cylinder model to avoid installation issues.
Our commitment is to provide reliable technical support and quality service to maximize the performance and longevity of your piston pneumatic cylinder.
Packing and Shipping:
Product Packaging and Shipping for Piston Pneumatic Cylinder
Our piston pneumatic cylinders are carefully packaged to ensure maximum protection during transit. Each cylinder is individually wrapped in anti-corrosion paper and securely placed in a custom-fitted foam insert to prevent movement and damage.
The wrapped cylinders are then packed into sturdy, double-walled cardboard boxes, which are labeled clearly with product information and handling instructions. For bulk orders, multiple boxes are consolidated into reinforced wooden crates to provide extra durability.
We offer various shipping options including air freight, sea freight, and express courier services to meet your delivery requirements. All shipments are tracked and insured to guarantee safe and timely arrival.
Before dispatch, every package undergoes a thorough quality check to ensure that the piston pneumatic cylinders meet our strict standards and arrive in perfect condition.
For customized packaging or special shipping requests, please contact our customer service team, and we will be happy to accommodate your needs.
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