Product Description:
These rotary clamp cylinder seal kits are meticulously designed replacement sets intended for the maintenance and refurbishment of MKA and MKB series pneumatic rotary clamp cylinders. They are available for bore sizes ranging from 16mm to 63mm, ensuring compatibility with a variety of cylinder dimensions. Each kit is equipped with all the necessary sealing elements required to fully rebuild a cylinder, including a wiper ring, piston seal, rod seal, valve seal, and tube gasket.
Additionally, every seal kit comes with a grease pack to ensure proper lubrication during the installation process. The grease pack size varies depending on the bore size, with 10 grams provided for bores between 16mm and 50mm, and 20 grams for the 63mm bore size. This careful inclusion facilitates smooth assembly and enhances the longevity of the seals.
The seals themselves are crafted from premium materials to ensure durability and reliability. Nitrile rubber (NBR) is used for the piston seal, rod seal, valve seal, and tube gasket, offering superb resistance against wear, oils, and abrasion. The cushion seal, on the other hand, is made from urethane, which adds an extra layer of protection and performance enhancement. These material choices guarantee consistent, dependable operation in pneumatic clamping applications.
The MKA and MKB series cylinders uniquely combine both linear and rotary motion, allowing for precise clamping actions within automated systems. This design ensures a consistent clamping force in limited spaces, making these cylinders ideal for various industrial uses. Regular replacement of seals using these kits helps maintain optimal cylinder performance by preventing air leaks and extending the actuator’s overall service life.
It is important to note that the cushion valve seal is a non-replaceable component and therefore is not included in the seal kits. By utilizing these comprehensive seal kits, maintenance can be conducted efficiently and cost-effectively, avoiding the higher expense of complete actuator replacement.
Features:
Complete Seal Kit for Full Cylinder Rebuild
This comprehensive seal kit contains all the essential components needed for a complete cylinder overhaul. Each kit includes a wiper ring, piston seal, rod seal, valve seal, and tube gasket, ensuring that every critical part is replaced for optimal performance.
Wide Range of Bore Sizes Available
To accommodate various applications, the seal kits are offered in multiple bore sizes: 16mm, 20mm, 25mm, 32mm, 40mm, 50mm, and 63mm. This variety guarantees compatibility with a broad spectrum of cylinders.
Premium Quality Seals Crafted from NBR and Urethane
The seals are manufactured using high-quality NBR, known for its excellent resistance to oil, complementing the durable urethane cushion seal that ensures reliable cushioning at the end of the stroke for smoother operation.
Compatibility with MKA and MKB Series Cylinders
Specifically designed to fit MKA series rotary clamp cylinders (both ends tapped) and MKB series (through-hole basic), this kit facilitates seamless integration with these popular models.
Included Grease Pack for Proper Lubrication
Each kit comes with a grease pack, which is essential for ensuring correct lubrication during installation, helping to maintain seal integrity and extend service life.
Restores Original Clamping Performance
By replacing worn-out seals, this kit helps restore the cylinder’s original clamping force, operational speed, and the precision of rotary motion, leading to enhanced equipment efficiency.
Cost-Effective Maintenance Solution
Offering an economical alternative to purchasing new cylinders, this seal kit extends the life of existing actuators while significantly reducing maintenance costs.
Easy and Quick Installation Process
Engineered for user convenience, the kit allows for straightforward replacement using standard tools, minimizing downtime and labor effort.
Suitable for a Wide Operating Temperature Range
These seals perform reliably within an operating temperature range of -10°C to +70°C, ensuring versatility across diverse working environments.
Simplified Inventory and Ordering
Each bore size corresponds to a single kit number, streamlining inventory management and making the ordering process more efficient.
Technical Parameters:
| Series |
MKA / MKB |
| Action Type |
Double Acting, Rotary Clamp |
| Cushion Type |
Rubber Bumper |
| Operating Temperature |
-10°C To +70°C |
| Bore Sizes |
16mm, 20mm, 25mm, 32mm, 40mm, 50mm, 63mm |
| Kit Contents |
Wiper Ring, Piston Seal, Rod Seal, Valve Seal, Tube Gasket |
| Related Kits |
Norgren service kit, Norgren overhaul kit, Pneumatic cylinder repair kit |
Applications:
Automated Clamping Systems
Maintenance of rotary clamp cylinders plays a crucial role in ensuring precision clamping operations run smoothly and effectively. Proper upkeep helps in sustaining performance and extending the lifespan of the equipment.
Pick and Place Units
Repair services for clamp cylinders are essential in pick-and-place and assembly systems. These repairs help maintain accuracy and reliability during handling and assembly processes.
Material Handling
Replacing seals in clamp cylinders is a key maintenance task within material handling and positioning equipment. This ensures the equipment continues to operate efficiently without leaks or pressure loss.
Packaging Machinery
Routine maintenance of clamp cylinders in packaging and filling machinery is vital. Proper care prevents downtime and maintains the consistency and safety of packaging operations.
Electronic Component Manufacturing
Cylinder repairs in precision assembly equipment are critical to uphold the delicate and exacting standards required in electronic component manufacturing.
General Industrial Pneumatics
In any industrial application where reliable sealing of rotary clamp cylinders is required, maintenance and repair services help guarantee optimal performance and prevent operational failures.
Support and Services:
Our Piston Pneumatic Cylinders are designed to provide reliable and efficient linear motion for a wide range of industrial applications. For technical support, please ensure you have the model number, specifications, and operating conditions of your cylinder available when seeking assistance.
Installation: Proper installation is crucial for optimal performance. Make sure the cylinder is mounted securely and aligned correctly with the load to prevent side loading, which can cause premature wear. Use appropriate fittings and ensure all connections are tightened to prevent air leaks.
Operation: Operate the cylinder within the specified pressure and temperature ranges. Avoid exceeding the maximum stroke length and ensure that the cylinder is lubricated as recommended. Regularly check the pneumatic system for leaks and maintain clean, dry air supply to prolong cylinder life.
Maintenance: Periodic maintenance includes inspecting the cylinder for signs of wear or damage, checking seals and rods for leaks, and replacing worn components promptly. Clean the cylinder exterior to prevent contamination and ensure smooth operation.
Troubleshooting: Common issues such as air leaks, reduced speed, or erratic movement can often be resolved by checking for loose connections, worn seals, or contamination in the air supply. Refer to the product manual for detailed troubleshooting steps.
Services: We offer repair and refurbishment services for Piston Pneumatic Cylinders, including seal replacement, rod straightening, and pressure testing to restore cylinders to optimal condition. Custom modifications and technical consultations are also available to meet specific application requirements.
Packing and Shipping:
Product Packaging and Shipping for Piston Pneumatic Cylinder
The piston pneumatic cylinder is carefully packaged to ensure safe delivery and optimal protection during transit. Each cylinder is individually wrapped with protective materials such as bubble wrap or foam padding to prevent damage from impacts or scratches. The wrapped cylinders are then placed in sturdy, corrugated cardboard boxes that are appropriately sized to minimize movement inside the box.
For bulk orders, multiple boxes are securely packed into larger cartons or wooden crates, depending on the size and quantity of the order. All packaging materials are chosen to withstand handling during shipping and to protect the product from moisture, dust, and other environmental factors.
Shipping options include standard ground transportation, air freight, or expedited delivery services, depending on customer requirements. Each shipment is labeled clearly with handling instructions, product information, and destination details to ensure efficient and safe delivery.
Before dispatch, all piston pneumatic cylinders undergo a final quality inspection to verify product integrity and packaging security. Tracking information is provided to customers for real-time updates on their shipment status.
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