Product Description:
The Ailipu pump diaphragm (membrane) serves as an essential replacement part, specifically crafted for the JXM, JZM, and JDM series of mechanical diaphragm metering pumps. Made from high-strength PTFE (polytetrafluoroethylene) or rubber composite PTFE materials, these diaphragms offer outstanding resistance to corrosion and excellent chemical compatibility. Their robust construction ensures a long service life even under challenging industrial conditions.
Designed to endure the rigorous demands of fluid handling in various industries, these diaphragms provide reliable sealing and accurate metering performance. They are capable of transporting a diverse range of liquids, including corrosive, hazardous, flammable, toxic chemicals, as well as neutral fluids. The PTFE material is highly resistant to most chemicals, which helps to maintain durability and reduce the frequency of maintenance shutdowns.
For applications where safety is paramount, there are options available featuring double diaphragm designs equipped with rupture monitoring or alarm systems. This added layer of protection helps prevent leaks and increases operational safety in critical environments.
Whether deployed as an original equipment manufacturer (OEM) replacement or utilized in routine upkeep, the Ailipu pump diaphragm guarantees the precision, dependability, and extended lifespan necessary for demanding industrial processes.
Features:
The high-strength PTFE material used provides exceptional corrosion resistance and excellent chemical compatibility. This ensures a long operational life, making it ideal for demanding industrial environments.
For applications requiring greater flexibility and improved sealing, a rubber composite PTFE option is available. This variant enhances performance in specialized scenarios, delivering reliable results.
This product demonstrates wide chemical compatibility, making it suitable for handling a variety of challenging substances. It can safely manage corrosive, flammable, explosive, toxic, and other hazardous liquids without degradation.
An optional double diaphragm configuration is offered, featuring rupture monitoring or alarm systems. This addition significantly improves safety in critical applications by providing early warning in case of diaphragm failure.
The design incorporates a static seal at the fluid end, which guarantees leak-free operation. This feature is crucial for maintaining system integrity and preventing contamination.
Under normal operating conditions, the diaphragm boasts a service life exceeding three years. This durability contributes to reduced maintenance costs and increased downtime intervals.
Precision metering capabilities ensure flow stability with an accuracy within 1%. This level of precision supports consistent process performance and quality control.
The material is suitable for handling media temperatures ranging from -15°C to +85°C, with certain models capable of withstanding temperatures up to +100°C. This broad temperature tolerance expands its applicability across various industries.
Additionally, the product can be customized in a range of sizes and materials to meet specific application requirements, providing flexibility to suit diverse operational needs.
Technical Parameters:
| Flow Range |
22L/H, 120L/H, 240L/H, 400L/H |
| Pressure |
0.5 MPa |
| Material |
PTFE |
| Compatible Pump Series |
JXM, JXM-A, JXM-C, JDM-S |
| Temperature Range |
-15°C To +85°C |
| Dimensions |
160mm × 78mm, 115mm × 40mm |
Applications:
Water & Wastewater Treatment
In water and wastewater treatment plants, accurate dosing and chemical metering are essential to ensure the effectiveness of the treatment processes. Precise control of chemicals helps in maintaining water quality and meeting regulatory standards.
Chemical Processing
The chemical processing industry involves the careful handling of corrosive substances such as acids, alkalis, and other aggressive chemicals. Specialized equipment is required to safely meter and dose these materials without contamination or hazards.
Pharmaceutical Manufacturing
In pharmaceutical manufacturing, it is crucial to achieve precise metering of active ingredients and various process fluids. This accuracy ensures product quality, consistency, and compliance with stringent industry standards.
Petrochemical Industry
The petrochemical sector deals with the transport and handling of flammable and hazardous chemicals. This requires specialized solutions to safely convey these fluids while minimizing the risk of leaks and incidents.
Paper & Pulp Manufacturing
Chemical dosing is a vital part of the paper and pulp production processes. Proper dosing enhances product quality and optimizes production efficiency by ensuring the right chemical balance.
New Materials Industry
The new materials sector involves handling specialty slurries and complex chemical mixtures. Accurate metering and dosing systems are employed to maintain consistency and meet process requirements.
Food Processing
Food processing requires sanitary fluid metering systems that are fully compatible with food-grade media. This ensures hygiene, safety, and regulatory compliance throughout production.
Mining & Metallurgy
In mining and metallurgy, chemicals are added and slurries are handled with precision to optimize extraction and processing operations. Reliable dosing systems support these demanding industrial activities.
Support and Services:
Our Pulse Valve Diaphragm product is supported by a dedicated technical support team committed to ensuring optimal performance and longevity. We provide comprehensive installation guidance, troubleshooting assistance, and maintenance tips to help you maximize the efficiency of your pulse valves.
In addition to technical support, we offer a range of services including diaphragm replacement, customization options to fit specific operational requirements, and periodic inspections to prevent unexpected failures. Our experts are available to assist with product selection, compatibility assessments, and system integration advice to tailor solutions to your unique applications.
We also provide detailed product documentation, including datasheets, user manuals, and repair guides, to empower your team with the knowledge needed for effective operation and upkeep. Our commitment is to deliver reliable support and services that enhance the performance and durability of your Pulse Valve Diaphragm units.
Packing and Shipping:
Product Packaging:
The Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transportation. Each diaphragm is individually wrapped in a protective film to prevent contamination and damage. The wrapped diaphragms are then placed in sturdy, cushioned boxes designed to absorb shocks and vibrations. Clear labeling with product details and handling instructions is applied to each package to facilitate easy identification and safe handling.
Shipping:
We offer reliable shipping options to deliver the Pulse Valve Diaphragm safely to your location. Products are shipped using trusted carriers with tracking capabilities to ensure timely delivery. Packaging is designed to withstand various shipping conditions, minimizing the risk of damage. For bulk orders, pallets are securely strapped and wrapped to maintain stability throughout transit. Shipping schedules and methods can be tailored to meet your specific requirements.
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