Product Description:
The WATSON WPS-CA Series represents a line of high-performance pulse jet diaphragm valves, specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Functioning as the compressed air "switch" within pulse jet dust collector setups, these valves are activated by electrical signals from a pulse controller. This control mechanism enables them to release instantaneous, high-energy air bursts that effectively clean filter bags.
To accommodate different installation needs, the WPS-CA Series is offered in several configurations. The first option, the WPS-CA/TG Series, are right angle valves featuring a 90° bend between the inlet and outlet. This design makes them well-suited for placement between the air manifold and the blow pipe. One model from this series is the WPS-CA/TG76, available in 3-inch (DN76) size.
Another configuration is the WPS-CA/EP Series, which includes submerged or embedded valves installed directly into the air manifold or air tank. This setup provides superior flow characteristics with minimized pressure loss, making it an excellent choice for applications requiring low air pressure. The models within this series include the WPS-CA/EP76 (3" / DN76), WPS-CA/EP102.B (3.5"), and WPS-CA/EP102 (4" / DN102).
The WPS-CA/EG Series consists of embedded threaded valves designed for smaller sizes, ranging from 1 inch to 1-1/2 inches (DN25, DN40). These valves feature threaded connections, allowing for straightforward installation in the appropriate piping systems.
Constructed from die-cast aluminium alloy, the valve bodies combine lightweight properties with durability and corrosion resistance. The standard diaphragm material used is NBR; however, options such as FKM and other materials are available for high-temperature operating environments. The coils come in several voltage options including DC 24V, AC 110V, and AC 220V, all protected with an IP65 rating. In typical operation, the diaphragm’s service life exceeds one million pulse cycles, which corresponds to up to five years of usage.
Globally recognized in industrial dust collection applications, WATSON WPS-CA Series valves provide trustworthy and high-flow pulse jet performance. Their reliable operation helps ensure efficient dust removal and contributes to the extended lifespan of filter bags.
Features:
Multiple Configuration Options
This product is available in several configurations to meet different installation needs. You can choose from the right angle (TG), submerged (EP), or embedded threaded (EG) designs, each tailored to suit specific applications and environments.
Right Angle Design (TG Series)
The TG Series features a 90° inlet-to-outlet configuration, ideal for compact installations. This design is perfect for fitting snugly between an air manifold and a blow pipe, optimizing space without sacrificing performance.
Submerged Design (EP Series)
The EP Series valves are installed directly into the air manifold. This setup reduces pressure loss and enhances flow characteristics, making it highly suitable for low-pressure applications that demand efficiency and reliability.
Durable Aluminium Alloy Body
Constructed using die-cast aluminium alloy, the valve body combines lightweight design with excellent corrosion resistance. This ensures robust durability and longevity in various operating conditions.
Multiple Diaphragm Options
To accommodate different operational requirements, diaphragms are offered in standard NBR material as well as high-temperature resistant FKM versions, providing flexibility based on application needs.
Wide Pressure Range
The valves operate efficiently across a pressure range from 0.2 to 0.7 MPa (2 to 7 bar), ensuring compatibility with a diverse set of pneumatic systems.
Multiple Voltage Options
Power options include DC24V, AC110V, and AC220V (50/60Hz), allowing easy integration into various electrical systems worldwide.
IP65 Protection Class
With an IP65 rating, the product is dust-tight and protected against water jets, making it well-suited for challenging industrial environments.
Wide Temperature Range
The standard version supports membrane temperatures from -25°C to +80°C, while the extended range version can handle temperatures from -40°C to +120°C, offering operational versatility.
Long Service Life
The diaphragm is engineered to last over 1 million pulse cycles, potentially providing up to five years of reliable service under normal conditions.
High Flow Capacity
Thanks to its fast opening and closing capabilities, this valve increases the blowing volume per unit time, enhancing overall system efficiency.
CE Certified
Certified with the CE mark, the product complies with international quality and safety standards, ensuring dependable performance and compliance in global markets.
Technical Parameters:
| Diaphragm Material |
NBR, FKM |
| Series |
Right Angle, Submerged, Embedded Threaded |
| Voltage Options |
DC24V, AC110V, AC220V |
| Port Size |
3", 3.5", 4" |
| Pressure |
0.2–0.7 MPa |
| Body Material |
Aluminium |
Applications:
Industrial Dust Collection and Filtration Systems
Pulse jet baghouse dust collectors utilize a reverse pulse cleaning mechanism for fabric filter bags, which is a critical component in industrial dust collection systems. This technology ensures efficient removal of particulate matter, maintaining optimal airflow and filtration performance.
Cartridge filter systems are designed to clean pleated cartridge filters, providing effective dust capture for various industrial processes. These systems are essential for maintaining clean air standards and protecting equipment from dust-related damage.
In the cement industry, dust control is vital in multiple areas such as kilns, mills, crushers, and material handling systems. Advanced dust collection solutions help reduce emissions and ensure compliance with environmental regulations.
The steel and metallurgy sectors rely on dust extraction methods for furnace fume removal, blast furnace dust control, and metal processing operations. Effective filtration systems contribute to safer working environments and improved process efficiency.
Power generation facilities utilize dust collection technology for managing fly ash and controlling boiler dust, especially in coal-fired boilers. These systems play a key role in minimizing particulate emissions and supporting regulatory compliance.
Waste-to-energy and incineration plants implement flue gas treatment and dust collection systems to handle emissions from waste combustion processes. This helps in reducing pollutants and protecting air quality.
Chemical processing industries require precise powder handling and dust collection methods to maintain process safety and product quality. Specialized filtration systems address the unique challenges presented by various chemical powders.
Mining and quarrying operations depend on dust control strategies during crushing, grinding, and material handling activities. Implementing effective dust collection ensures operational efficiency and environmental protection.
Food and grain processing facilities use dust extraction technologies during milling, conveying, and processing to maintain hygiene standards and prevent contamination.
General industrial filtration encompasses a wide range of air filtration and dust control applications across numerous industries, ensuring clean air environments and compliance with health and safety regulations.
Customization:
WATSON offers customized Pulse Jet Valves, model number WPS-CA/TG76, designed to meet diverse industrial needs. Our electromagnetic pulse valve is crafted with a durable aluminium body and high-quality diaphragm materials including NBR and FKM, ensuring reliable performance and longevity. Available in right angle, submerged, and embedded threaded series, these pneumatic valve pulse valves provide versatile solutions for various applications.
We provide multiple voltage options such as DC24V, AC110V, and AC220V to suit your power requirements. Our diaphragm valve ports come in sizes 3", 3.5", and 4", allowing for easy integration into existing systems. Each valve is CE certified, guaranteeing compliance with international standards.
With a minimum order quantity of just 1 piece, WATSON is committed to flexible order fulfillment. Pricing is negotiable to accommodate your specific needs. Packaging is done in cartons or as per client requirements, ensuring safe delivery. We maintain a supply ability of 5000 pieces per month, with delivery times ranging from 1 to 7 work days after payment.
Payment terms include T/T, Western Union, and PayPal for your convenience. Choose WATSON’s Pulse Jet Valves for quality, customization, and reliable service in electromagnetic pulse valve solutions.
Packing and Shipping:
Our Pulse Jet Valves are carefully packaged to ensure maximum protection during transit. Each valve is securely wrapped with cushioning materials and placed in a sturdy, custom-designed box to prevent any damage from impacts or vibrations.
We use high-quality packaging materials that are both durable and environmentally friendly, ensuring the product arrives in perfect condition while minimizing environmental impact.
For shipping, we offer multiple options including standard ground shipping, expedited delivery, and freight services for bulk orders. All shipments are tracked and insured to provide peace of mind and timely delivery.
Before dispatch, each Pulse Jet Valve undergoes a thorough quality inspection to guarantee it meets our strict standards. Our logistics team coordinates closely with shipping carriers to ensure prompt and safe delivery to your specified location.
If you require special packaging or shipping arrangements, please contact our customer service team, and we will be happy to accommodate your needs.
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