Product Description:
WATSON WPS-CA Series Pulse Jet Diaphragm Valves
The WATSON WPS-CA Series represents a range of high-performance pulse jet diaphragm valves designed specifically for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Acting as the compressed air "switch" within pulse jet dust collector setups, these valves operate under the control of electrical signals from a pulse controller. This enables them to release instantaneous, high-energy bursts of air that effectively clean filter bags.
The series is offered in various configurations to cater to different installation needs:
- WPS-CA/TG Series (Right Angle Valves): These valves feature a 90-degree angle between the inlet and outlet ports, making them well-suited for installation between the air manifold and the blow pipe. Available models include the WPS-CA/TG76 (3" / DN76).
- WPS-CA/EP Series (Submerged / Embedded Valves): Designed to be installed directly into the air manifold (air tank), these valves provide superior flow characteristics along with reduced pressure loss. They are especially ideal for applications involving low air pressure. Models available are WPS-CA/EP76 (3" / DN76), WPS-CA/EP102.B (3.5"), and WPS-CA/EP102 (4" / DN102).
- WPS-CA/EG Series (Embedded Threaded Valves): Featuring an embedded design with threaded connections, this series supports sizes from 1" to 1-1/2" (DN25, DN40).
The valve bodies are constructed from die-cast aluminum alloy, providing a combination of lightweight durability and excellent corrosion resistance. The standard diaphragm material used is NBR, with options such as FKM and other specialized materials available for applications requiring high-temperature resistance. Coil voltage options include DC 24V, AC 110V, and AC 220V, all with an IP65 protection rating. Under typical operating conditions, the diaphragm offers a service life exceeding one million pulse cycles, which equates to up to five years of reliable performance.
Widely trusted across industrial dust collection applications globally, the WATSON WPS-CA Series valves consistently deliver dependable, high-flow pulse jets. This ensures efficient dust removal while extending the lifespan of filter bags, contributing to reduced maintenance costs and enhanced system reliability.
Features:
Our product offers multiple configuration options, including right angle (TG), submerged (EP), and embedded threaded (EG) designs. These variations allow the product to adapt to a wide range of installation requirements, ensuring versatility in different applications.
The right angle design, known as the TG Series, features a 90° inlet-outlet configuration. This design is ideal for compact installations between the air manifold and blow pipe, optimizing space usage without compromising performance.
The submerged design, or EP Series, allows the valve to be installed directly into the air manifold. This setup reduces pressure loss and enhances flow characteristics, making it especially suitable for low-pressure applications.
Constructed from durable aluminium alloy, the valve body uses die-cast technology to deliver excellent corrosion resistance while maintaining a lightweight structure. This ensures longevity and reliability in various operating environments.
To cater to different operational needs, multiple diaphragm options are available. The standard choice is NBR, while FKM diaphragms are offered for high-temperature conditions, providing flexibility based on the specific application requirements.
The valve operates efficiently within a wide pressure range from 0.2 to 0.7 MPa (2 to 7 bar). This broad spectrum supports various industrial scenarios, allowing consistent performance under different pressure conditions.
It supports multiple voltage options including DC 24V, AC 110V, and AC 220V with frequencies of 50/60Hz, making it compatible with diverse electrical systems worldwide.
Rated with an IP65 protection class, the product is dust-tight and protected against water jets, ensuring reliable operation even in harsh environments.
The valve can operate within a wide temperature range. The membrane temperature tolerance spans from -40°C to +120°C, while the standard version comfortably handles temperatures between -25°C and +80°C.
Designed for long service life, the diaphragm can withstand over one million pulse cycles, amounting to up to five years of use under typical conditions.
Featuring high flow capacity, the valve’s fast opening and closing mechanism increases the blowing volume per unit time, enhancing overall efficiency.
Additionally, the product is CE certified, meeting stringent international quality and safety standards to ensure dependable performance.
Technical Parameters:
| Port Size |
3", 3.5", 4" |
| Diaphragm Material |
NBR, FKM |
| Pressure |
0.2–0.7 MPa |
| Voltage Options |
DC24V, AC110V, AC220V |
| Body Material |
Aluminium |
| Series |
Right Angle, Submerged, Embedded Threaded |
Applications:
Industrial Dust Collection and Filtration Systems
Pulse jet baghouse dust collectors are widely used for reverse pulse cleaning of fabric filter bags in industrial dust collection systems. This method ensures efficient removal of accumulated dust and maintains consistent filtration performance.
Cartridge filter systems are designed to clean pleated cartridge filters, providing reliable dust filtration in various industrial applications. These systems are particularly effective in environments where dust particles are fine and require precise filtration methods.
In the cement industry, dust control plays a crucial role in kilns, mills, crushers, and material handling systems. Effective dust collection helps improve air quality and operational efficiency while ensuring regulatory compliance.
The steel and metallurgy sector employs dust control techniques for furnace fume extraction, blast furnace dust management, and metal processing operations. These measures contribute to safer working conditions and environmental protection.
Power generation facilities utilize dust collection systems to manage fly ash and boiler dust, especially in coal-fired boilers. These systems are essential for maintaining emission standards and protecting equipment.
Waste-to-energy and incineration plants focus on flue gas treatment and dust collection to handle emissions generated during waste incineration. This process is vital for reducing air pollution and meeting environmental regulations.
Chemical processing industries implement dust collection solutions tailored to powder handling and process dust in chemical plants. These systems help maintain product purity and safeguard worker health.
Mining and quarrying operations require dust control measures during crushing, grinding, and material handling activities. Proper dust management minimizes environmental impact and enhances operational safety.
Food and grain processing industries depend on dust extraction systems in milling, conveying, and processing facilities to ensure cleanliness and product quality while minimizing dust-related hazards.
General industrial filtration encompasses a wide range of air filtration and dust control applications across multiple industries. Versatile filtration solutions help maintain safe and efficient working environments.
Customization:
WATSON offers customized Pulse Jet Valves, model WPS-CA/TG76, designed to meet diverse industrial needs. Manufactured in CHINA and CE certified, our pulse valves ensure reliable performance and quality. We provide a minimum order quantity of just 1 unit, with pricing available upon negotiation to suit your budget.
Our pulse valve product line includes various series such as Right Angle, Submerged, and Embedded Threaded configurations, allowing you to select the perfect pneumatic valve pulse valve for your specific application. The valves feature durable aluminium bodies and diaphragms made from high-quality NBR or FKM materials to guarantee longevity and resistance under pressure ranges of 0.2–0.7 MPa.
Voltage options are flexible, including DC24V, AC110V, and AC220V, accommodating different installation requirements. We package each solenoid valve pulse dust removal valve carefully in cartons or as per client specifications, ensuring safe delivery. With a supply ability of 5000 pieces per month and a delivery time of 1-7 work days after payment, WATSON is committed to prompt and efficient service.
Payment terms are convenient and secure, accepting T/T, Western Union, and Paypal. Choose WATSON for your pulse valve needs and experience superior quality and customization tailored to your operational demands.
Packing and Shipping:
Our Pulse Jet Valves are carefully packaged to ensure maximum protection during transit. Each valve is securely wrapped with protective materials and placed in a sturdy, custom-designed box to prevent any damage. We use high-quality cushioning to absorb shocks and vibrations, ensuring the product arrives in perfect condition.
For shipping, we offer multiple options to accommodate your needs, including standard and expedited delivery services. All shipments are tracked and insured for your peace of mind. Our logistics team works diligently to dispatch orders promptly, ensuring timely delivery to your specified location.
Whether you are ordering a single valve or bulk quantities, we prioritize safe packaging and reliable shipping to provide you with the best customer experience.
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