Product Description:
WATSON WPS-CA Series Pulse Jet Diaphragm Valves
The WATSON WPS-CA Series represents a line of high-performance pulse jet diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Serving as the critical compressed air "switch" within pulse jet dust collector setups, these valves are electrically controlled by signals from a pulse controller. This enables them to release instantaneous, high-energy air bursts that effectively clean filter bags, maintaining optimal filtration efficiency.
To accommodate diverse installation needs, the WPS-CA Series is offered in several configurations:
- WPS-CA/TG Series (Right Angle Valves): These valves feature a 90° angle between the inlet and outlet, making them ideal for placement between the air manifold and the blow pipe. Key models include the WPS-CA/TG76, which corresponds to 3 inches (DN76).
- WPS-CA/EP Series (Submerged / Embedded Valves): Designed for direct installation into the air manifold or air tank, these valves offer excellent flow performance with minimal pressure loss. This makes them particularly suitable for applications involving low air pressure. Available options include WPS-CA/EP76 (3" / DN76), WPS-CA/EP102.B (3.5"), and WPS-CA/EP102 (4" / DN102).
- WPS-CA/EG Series (Embedded Threaded Valves): Featuring an embedded design with threaded connections, these valves come in sizes ranging from 1 inch to 1-1/2 inches (DN25, DN40).
The valve bodies are constructed from die-cast aluminium alloy, providing a balance of lightweight durability and corrosion resistance. Diaphragms are typically made of NBR, though FKM and other materials are available for use in high-temperature environments. Coil voltage options include DC 24V, AC 110V, and AC 220V, all adhering to IP65 protection standards. Under normal working conditions, diaphragm service life surpasses 1 million pulse cycles, equating to up to five years of operation.
Widely trusted in industrial dust collection applications globally, the WATSON WPS-CA Series valves consistently deliver dependable, high-flow pulse jets. This ensures efficient dust removal and contributes to the extended lifespan of filter bags, enhancing overall system performance.
Features:
Our product offers multiple configuration options to meet diverse installation needs. It is available in right angle (TG), submerged (EP), and embedded threaded (EG) designs, allowing flexibility and compatibility with various setups.
The right angle design, known as the TG Series, features a 90° inlet-outlet configuration that enables compact installation between the air manifold and the blow pipe. This design is ideal for space-saving applications.
The submerged design, or EP Series, is installed directly into the air manifold. This helps reduce pressure loss, enhances flow characteristics, and is particularly suitable for low-pressure applications, improving overall efficiency.
Constructed from durable aluminium alloy, the body is die-cast to ensure excellent corrosion resistance while maintaining a lightweight profile. This combination guarantees long-lasting performance in demanding environments.
There are multiple diaphragm options available, including NBR as the standard material and FKM for high-temperature resistance. This variety allows the product to operate reliably across different conditions.
The device supports a wide pressure range, functioning effectively from 0.2 to 0.7 MPa (2 to 7 bar). Additionally, multiple voltage options are supported, including DC24V, AC110V, and AC220V with frequencies of 50/60Hz, providing compatibility with various power sources.
Featuring an IP65 protection class, the unit is completely dust-tight and safeguarded against water jets, ensuring reliability in harsh environments.
It operates across a wide temperature range, with membrane temperatures from -40°C to +120°C, while the standard version supports -25°C to +80°C. This makes it versatile for use in extreme conditions.
Designed for longevity, the diaphragm boasts a service life exceeding 1 million pulse cycles, which translates to up to 5 years of reliable operation.
Its high flow capacity is achieved through fast opening and closing mechanisms, which increase the blowing volume per unit time for enhanced performance.
Lastly, the product is CE certified, meeting international quality and safety standards to ensure dependable and compliant operation worldwide.
Technical Parameters:
| Product Type |
Electromagnetic pulse valve (Pulse Jet Valves) |
| Voltage Options |
DC24V, AC110V, AC220V |
| Series |
Right Angle, Submerged, Embedded Threaded |
| Pressure Range |
0.2–0.7 MPa |
| Body Material |
Aluminium |
| Port Size |
3", 3.5", 4" |
| Diaphragm Material |
NBR, FKM |
Applications:
Pulse Jet Baghouse Dust Collectors
Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. These systems are widely used in industrial dust collection to ensure continuous filtration performance by removing accumulated dust from the filter media.
Cartridge Filter Systems
Cartridge filter systems are designed to clean pleated cartridge filters effectively. These systems are essential for various applications where compact and efficient dust filtration is required.
Applications Across Industries
In the cement industry, dust control is crucial in processes involving kilns, mills, crushers, and material handling systems to maintain air quality and comply with environmental regulations.
The steel and metallurgy sector relies on dust extraction for furnace fumes, blast furnace dust control, and metal processing operations to reduce pollution and improve workplace safety.
Power generation facilities employ fly ash collection and boiler dust control systems, particularly in coal-fired boilers, to manage particulate emissions effectively.
Waste-to-energy and incineration plants utilize flue gas treatment and dust collection systems to handle emissions and particulate matter resulting from waste combustion.
In chemical processing, dust collection systems are integral for powder handling and process dust removal to ensure operational safety and environmental compliance.
Mining and quarrying operations implement dust control techniques during crushing, grinding, and material handling to minimize airborne dust and protect workers’ health.
The food and grain industry benefits from dust extraction systems during milling, conveying, and processing to maintain product quality and workplace cleanliness.
Additionally, general industrial filtration solutions are applied across various sectors to address diverse air filtration and dust control challenges.
Customization:
WATSON offers high-quality Pulse Jet Valves, model number WPS-CA/TG76, designed to meet diverse industrial needs. Manufactured in CHINA and certified with CE, these electromagnetic pulse valves ensure reliable performance and durability.
Our Pulse Jet Valves feature a robust aluminium body material and diaphragms made from premium NBR or FKM, providing excellent resistance and longevity. Available in series such as Right Angle, Submerged, and Embedded Threaded, they accommodate port sizes of 3", 3.5", and 4".
Designed to operate efficiently under pressure ranges from 0.2 to 0.7 MPa, these pneumatic valve pulse valves are ideal for various applications requiring precise control and rapid response.
WATSON supports flexible customization with a minimum order quantity of just 1 piece. Pricing is negotiable to suit client requirements, with packaging options including carton packaging or as specified by the client.
We ensure prompt delivery within 1-7 working days after payment, backed by a strong supply ability of 5000 pieces per month. Payment terms are convenient, accepting T/T, Western Union, and Paypal.
Trust WATSON's Pulse Jet Valves for efficient, customizable solutions in electromagnetic pulse valves and pneumatic valve pulse valve applications.
Packing and Shipping:
Our Pulse Jet Valves are securely packaged to ensure they arrive in perfect condition. Each valve is carefully wrapped with protective materials to prevent damage during transit.
The packaging includes sturdy boxes designed to withstand handling and shipping stresses, with cushioning to absorb shocks and vibrations.
We use reliable shipping carriers to deliver your order promptly and safely to your specified address.
Tracking information will be provided once your shipment is dispatched, allowing you to monitor the delivery status.
If you have any special packaging or shipping requirements, please contact our customer service team prior to placing your order.
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