Product Description:
The Autel AE Series represents a line of high-performance pulse jet diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collection and baghouse systems. Serving as the compressed air "switch" within pulse jet dust collector setups, these valves operate under electrical signals sent from a pulse controller. This precise control allows the valves to release instantaneous, high-energy bursts of air, effectively cleaning filter bags with each pulse.
Autel presents four primary pulse valve series tailored to various connection needs: threaded right-angle connections, quick-connect (double plug-in), submerged types, and welded connections. Each series offers multiple interface sizes, ranging from 3/4" to 4", providing flexibility for different system specifications. Additionally, every valve can be equipped with either an integrated pilot or a remote pilot option, depending on the application requirements. A key feature across all Autel valves is their ability to achieve rapid opening instantly, ensuring maximum air volume delivery within minimal time, which optimizes burst cleaning efficiency while minimizing air consumption.
The valve bodies are crafted from die-cast aluminium alloy, enhanced with a sandblasted surface finish for durability and resistance. The standard diaphragm is made from NBR material; however, for applications involving high temperatures of up to +200°C, FKM (Viton) diaphragms are available. Coil voltage choices include DC24V and AC220V, both offering an IP65 protection rating to withstand demanding industrial environments. The patented diaphragm design guarantees longevity, achieving over one million pulse cycles under normal operating conditions.
Widely trusted across industrial dust collection applications worldwide, Autel pulse valves provide dependable, high-flow pulse jets that ensure efficient dust removal. Their robust design and performance contribute to prolonged filter bag life, making them a reliable solution for maintaining clean and efficient dust collection systems.
Features:
Our product offers four distinct series options to accommodate a wide range of installation needs. These include threaded right-angle, quick-connect (double plug-in), submerged, and welded connection designs, ensuring compatibility with various setups and preferences.
Each valve size can be equipped with either an integrated pilot or a remote pilot, providing flexible control options. This adaptability allows users to select the most suitable configuration for their specific application requirements.
The right-angle design features a 90° inlet-outlet arrangement, enabling a compact installation between the air manifold and the blow pipe. This configuration helps save space and optimizes system layout.
In the submerged design, the valve is installed directly into the air manifold, which minimizes pressure loss and enhances flow characteristics. This setup leads to improved efficiency in air delivery.
With instant rapid opening capabilities, the valve offers fast opening and closing actions. This ensures a maximum air volume burst while keeping air consumption to a minimum, improving overall performance.
The valve body is constructed from durable aluminium alloy through a die-cast process. It features a sandblasted surface treatment that provides excellent resistance to corrosion, prolonging the product's lifespan.
Users can choose from multiple diaphragm options, including NBR as the standard material and FKM/Viton for high-temperature applications. This variety allows the valve to meet different operational environments effectively.
Operating within a wide pressure range from 0.1 to 0.8 MPa (1 to 8 bar), the valve is suitable for diverse pneumatic systems. Additionally, it supports multiple voltage options, including DC 24V and AC 220V (50/60Hz), for versatile electrical requirements.
Equipped with an IP65 protection class rating, the valve is dust-tight and safeguarded against water jets. This robust protection ensures reliable performance even in demanding industrial environments.
The patented diaphragm design guarantees a long service life, exceeding 1 million pulse cycles. This durability makes the valve a dependable choice for continuous operation.
Finally, the valve accommodates a wide temperature range. The standard version operates from -20°C up to +80°C, while the high-temperature variant with Viton diaphragms can withstand temperatures up to +200°C.
Technical Parameters:
| Port Size |
1", 2.5", 3" |
| Connection Type |
Threaded, Submerged |
| Valve Type |
2/2 Normally Closed, Pilot Operated Diaphragm Valve |
| Diaphragm Material |
NBR / FKM, NBR / TPE |
| Series |
Right Angle, Submerged |
| Pilot Type |
Integrated, Remote |
Applications:
Industrial Dust Collection and Filtration Systems
Pulse jet baghouse dust collectors utilize a reverse pulse cleaning method to maintain the efficiency of fabric filter bags used in industrial dust collection systems. This innovative approach ensures continuous operation by effectively removing accumulated dust from the filters.
Cartridge filter systems are designed to clean pleated cartridge filters. These systems provide reliable filtration performance by efficiently capturing dust particles, which helps in maintaining clean air in various industrial environments.
In the steel industry, dust removal is critical during processes such as sintering and furnace operations. Specialized systems are employed to extract furnace fumes and control dust emissions, contributing to a safer and cleaner working atmosphere.
The cement industry relies heavily on dust control measures around kilns and mills. Effective dust collection systems help minimize environmental pollution and improve operational efficiency by capturing dust generated during the production process.
Power generation facilities implement boiler flue gas purification and fly ash collection techniques. These systems are essential for reducing emissions and complying with environmental regulations, thereby supporting sustainable energy production.
Chemical processing plants handle powders and process dust by employing specialized dust collection systems. These solutions safeguard both the workers and the environment by controlling dust dispersion during manufacturing.
In the mining and quarrying industries, dust control is vital during crushing, grinding, and material handling operations. Adequate dust extraction systems are used to limit particulate matter in the air, enhancing safety and air quality.
Food and grain processing industries utilize dust extraction methods for milling and conveying activities. These measures help maintain hygiene standards and prevent contamination of food products.
General industrial filtration encompasses a wide range of air filtration and dust control applications. These versatile systems cater to various industries aiming to improve air quality and comply with environmental standards.
Support and Services:
Our Pulse Jet Valves are designed for reliable performance and long service life in demanding industrial applications. For technical support, please refer to the product manual included with your purchase, which contains detailed installation, operation, and maintenance instructions.
If you require troubleshooting assistance, ensure that the valve is installed correctly, the supply pressure is within the specified range, and that the electrical connections are secure and compatible with the valve specifications.
Regular maintenance is recommended to prevent dust accumulation and ensure optimal performance. Clean the valve components as described in the manual and replace any worn or damaged parts promptly.
We offer comprehensive repair and replacement services for Pulse Jet Valves under warranty and post-warranty periods. Our technical support team is available to provide guidance on part selection and system integration to maximize the efficiency of your pulse jet cleaning system.
For additional resources such as CAD drawings, technical datasheets, and installation videos, please visit our official website or authorized distributor portals.
Packing and Shipping:
Each Pulse Jet Valve is carefully packaged to ensure maximum protection during transit. The valve is securely placed in a custom-fitted foam insert within a sturdy cardboard box to prevent any movement or damage. All packaging materials are chosen to be durable and environmentally friendly.
For shipping, we use reliable carriers to guarantee timely and safe delivery. Each shipment includes a tracking number for easy monitoring. We offer various shipping options to meet your needs, including standard, expedited, and international shipping. Special handling instructions can be accommodated upon request to ensure your Pulse Jet Valves arrive in perfect condition.
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