Autel AE1475G020 Submerged 3 Inch Large Flow Pulse Jet Valve Industrial Dust Cleaning Solenoid Valve Submerged Connection Remote Pilot Type

Product Description:

The Autel AE Series comprises high-performance pulse jet diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Functioning as the compressed air "switch" within pulse jet dust collector setups, these valves are actuated by electrical signals sent from a pulse controller, enabling the delivery of instantaneous, high-energy bursts of air that effectively clean filter bags.

Autel provides four primary pulse valve series to suit various needs: threaded right-angle connection, quick-connect (double plug-in), submerged, and welded connection types. Each series is offered in multiple interface sizes ranging from 3/4 inch to 4 inches. Additionally, valves can be fitted with either an integrated pilot or a remote pilot, depending on application requirements. All Autel valves are engineered for rapid opening, ensuring maximum air volume is released in the shortest possible time. This design enables optimal burst cleaning performance while minimizing compressed air consumption.

The valve body is manufactured from die-cast aluminium alloy and features a sandblasted surface finish for enhanced durability. Standard diaphragm materials include NBR, with FKM (Viton) versions available for demanding high-temperature environments up to +200°C. Electrical coil options consist of DC 24V and AC 220V voltages, both equipped with IP65 protection rating. The patented diaphragm technology incorporated in these valves provides a service life exceeding one million pulse cycles under normal operating conditions.

Widely trusted in industrial dust collection applications around the globe, Autel pulse valves deliver dependable, high-flow pulse jets that efficiently remove dust particles and help extend the longevity of filter bags. Their robust construction and advanced design make them a preferred choice for maintaining clean and efficient dust collector systems.

Features:

Our product comes in four distinct series options designed to accommodate different installation needs. These include threaded right-angle, quick-connect (double plug-in), submerged, and welded connection types, ensuring versatile application possibilities.

Each valve size is available with either an integrated pilot or a remote pilot option, providing flexible control to suit various operational requirements. This adaptability allows users to choose the most convenient setup for their system.

The right-angle design features a 90° inlet-outlet configuration, allowing for compact installation between the air manifold and the blow pipe. This space-saving design optimizes setup efficiency without compromising performance.

The submerged design enables the valve to be installed directly into the air manifold. This method reduces pressure loss and enhances flow characteristics, contributing to improved overall system efficiency.

The valve delivers instant rapid opening and closing capabilities. This ensures a maximum burst of air volume while minimizing air consumption, making it highly efficient for pneumatic operations.

Constructed from durable aluminium alloy, the valve body is die-cast and finished with a sandblasted surface treatment. This construction provides excellent corrosion resistance, extending the product’s lifespan.

Multiple diaphragm material options are available to meet different operational conditions. The standard diaphragm is made from NBR, while a high-temperature version is offered in FKM/Viton for more demanding environments.

The valve operates effectively across a wide pressure range, from 0.1 to 0.8 MPa (1 to 8 bar), ensuring reliable performance under varying system pressures.

It supports multiple voltage options, including DC 24V and AC 220V (50/60Hz), providing compatibility with different electrical setups.

The valve is rated with an IP65 protection class, making it dust-tight and resistant to water jets. This robust protection enables operation in harsh industrial environments.

Designed for longevity, the valve features a patented diaphragm that surpasses 1 million pulse cycles, guaranteeing a long service life with consistent performance.

It operates reliably over a wide temperature range. The standard version performs within -20°C to +80°C, while the high-temperature Viton diaphragm can handle conditions up to +200°C.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain fabric filter bags in industrial dust collection systems. This method ensures efficient and continuous filtration by removing accumulated dust without interrupting the operation.

Cartridge filter systems are designed for the cleaning of pleated cartridge filters. These systems provide effective dust removal, enhancing filter longevity and maintaining air quality in various industrial environments.

In the steel industry, dust removal plays a critical role in sintering machines and furnace fume extraction. Effective dust control solutions help improve air quality and comply with environmental regulations.

The cement industry relies on dust control systems to manage dust emissions from kilns and mills. These systems contribute to cleaner production processes and help minimize environmental impact.

Within power generation, dust collectors are essential for boiler flue gas purification and fly ash collection, ensuring cleaner emissions and adherence to environmental standards.

Dust collection in chemical processing involves managing powder handling and process dust. These measures enhance workplace safety and maintain product purity.

Dust control is crucial in mining and quarrying operations, particularly during crushing, grinding, and material handling activities. Effective filtration systems help protect workers and the environment from harmful dust exposure.

In food and grain processing industries, dust extraction systems are employed to capture dust generated during milling and conveying. This promotes a cleaner work environment and ensures product quality.

General industrial filtration encompasses a wide range of air filtration and dust control applications across various sectors. Implementing appropriate dust collection strategies improves air quality and operational efficiency.

Support and Services:

Our Pulse Jet Valves are designed for high performance and durability in demanding industrial environments. For technical support, please ensure you have your product model and serial number ready when seeking assistance.

We offer comprehensive services including installation guidance, maintenance tips, troubleshooting support, and replacement parts availability. Our technical team is equipped to help you optimize the performance of your Pulse Jet Valves and address any operational issues promptly.

Regular maintenance is recommended to ensure longevity and efficient functioning of the valves. This includes routine inspection of seals, diaphragms, and valve seats, as well as ensuring clean and dry compressed air supply.

For detailed service manuals, repair kits, and upgrade options, please refer to our official documentation or authorized service centers. We are committed to providing reliable support to help you achieve optimal system performance.

Packing and Shipping:

Our Pulse Jet Valves are carefully packaged to ensure they arrive in perfect condition. Each valve is securely wrapped with protective materials to prevent damage during transit. The packaging is designed to be durable and resistant to moisture and impact.

For shipping, we use reliable carriers that offer tracking and timely delivery services. Depending on the destination, shipping options include standard ground, expedited, and international freight. All shipments are accompanied by detailed documentation, including handling instructions and product specifications.

We prioritize safe and efficient delivery to ensure that your Pulse Jet Valves reach you ready for immediate installation and use. For bulk orders, customized packaging and shipping solutions are available upon request.