Autel SYS10025 Pilot Valve Replacement Spare Part Fit Autel Pulse Jet Valve Integrated Connection DC24V, AC220V

Product Description:

The Autel AE Series represents a line of high-performance pulse jet diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Serving as the compressed air "switch" within pulse jet dust collector setups, these valves operate under the control of electrical signals sent from a pulse controller. This enables them to release instantaneous, high-energy bursts of air, which effectively clean filter bags by dislodging accumulated dust.

Autel provides four distinct pulse valve series to cater to various installation requirements: threaded right-angle connection, quick-connect (double plug-in), submerged, and welded connection types. Each series supports a range of interface sizes from 3/4 inch up to 4 inches, ensuring compatibility with different system specifications. Furthermore, these valves can be fitted with either an integrated pilot or a remote pilot, offering flexibility in control configurations. One standout feature common to all Autel valves is their ability to open rapidly, delivering the maximum air volume in the shortest possible time to achieve thorough cleaning bursts while minimizing air consumption.

The valve bodies are constructed using a die-cast aluminium alloy and feature a sandblasted surface finish for durability and corrosion resistance. The standard diaphragm material employed is NBR, although FKM (Viton) diaphragms are available for applications involving high temperatures up to +200°C. Users can select coil voltages of DC 24V or AC 220V, with an IP65 protection rating ensuring resistance against dust and water ingress. Additionally, the patented diaphragm design ensures longevity by providing over one million pulse cycles under standard operating conditions.

Recognized globally for their reliability, Autel pulse valves are widely trusted in industrial dust collection applications. They deliver consistent, high-flow pulse jets that facilitate efficient dust removal and extend the operational life of filter bags, making them an essential component in maintaining clean and safe industrial environments.

Features:

The product line includes four distinct series options designed to meet diverse installation needs. These options feature threaded right-angle, quick-connect (double plug-in), submerged, and welded connection types, providing flexibility for various application scenarios.

Each valve size is available with either an integrated pilot built into the valve or a remote pilot option. This flexibility allows for tailored control configurations based on specific operational requirements.

The valves incorporate a 90-degree inlet-to-outlet configuration, enabling a compact installation between the air manifold and the blow pipe. This design optimizes space usage and simplifies system layout.

For improved performance, valves can be installed directly into the air manifold. This submerged design reduces pressure loss and enhances flow characteristics, contributing to more efficient system operation.

The valves feature instant rapid opening and closing capabilities, ensuring maximum air volume bursts with minimal air consumption. This fast response is ideal for applications requiring quick actuation.

Constructed from die-cast aluminium alloy with a sandblasted surface treatment, the valve bodies offer excellent corrosion resistance and long-lasting durability, suitable for demanding environments.

Depending on the application's temperature requirements, diaphragms are available in standard NBR or high-temperature resistant FKM/Viton materials, ensuring reliable performance under varied conditions.

The valves operate efficiently within a broad pressure range of 0.1 to 0.8 MPa (1 to 8 bar), accommodating different system pressures.

These valves support multiple voltage options, including DC 24V and AC 220V (50/60Hz), making them adaptable to various electrical systems.

With an IP65 protection rating, the valves are dust-tight and resistant to water jets, ensuring reliable operation even in harsh environmental conditions.

Equipped with a patented diaphragm design, the valves achieve an impressive service life exceeding one million pulse cycles, reducing maintenance frequency and downtime.

The standard models operate effectively between -20°C and +80°C, while high-temperature versions with Viton diaphragms can withstand temperatures up to +200°C, catering to a wide range of applications.

Technical Parameters:

Applications:

Pulse Jet Baghouse Dust Collectors: These systems use reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. They are widely used in industrial dust collection to remove particulate matter from the air, ensuring a cleaner and safer working environment.

Cartridge Filter Systems: Designed for pleated cartridge filters, these cleaning systems help maintain optimal filtration performance. They are essential for removing dust and contaminants in various industrial processes.

Steel Industry Applications: Dust removal from sintering machines and extraction of furnace fumes are critical for maintaining air quality and operational safety in steel manufacturing facilities.

Cement Industry: Kiln and mill dust control are crucial to minimize environmental impact and enhance process efficiency within cement production plants.

Power Generation: Boiler flue gas purification and fly ash collection are key processes in power plants to reduce emissions and comply with environmental regulations.

Chemical Processing: Effective powder handling and process dust collection systems are necessary to protect workers and maintain product purity in chemical manufacturing.

Mining and Quarrying: Dust control during crushing, grinding, and material handling operations helps to improve air quality and equipment longevity in mining environments.

Food and Grain Processing: Dust extraction systems play an important role in milling and conveying operations, ensuring hygiene and safety within food production facilities.

General Industrial Filtration: Various air filtration and dust control applications are implemented across industries to enhance air quality and comply with regulatory standards.

Support and Services:

Our Pulse Jet Valves are designed for high performance and reliability in dust collector systems. For optimal operation, ensure that the valves are installed according to the provided guidelines and regularly inspected for wear and tear.

To maintain the efficiency of your Pulse Jet Valves, perform routine cleaning to prevent the buildup of debris and contaminants. Replace any damaged diaphragms or seals promptly to avoid air leaks and loss of pulse pressure.

Technical support is available to assist with troubleshooting, installation tips, and maintenance procedures. Our experienced technicians can guide you through system optimization and help resolve any operational issues.

We also offer comprehensive services including valve repair, parts replacement, and system audits to maximize the lifespan and performance of your pulse jet valve system.

For detailed technical documentation, installation manuals, and service schedules, please refer to our online resources or contact our support team.

Packing and Shipping:

Our Pulse Jet Valves are carefully packaged to ensure maximum protection during transit. Each valve is securely placed in a custom-fitted foam insert within a sturdy corrugated box to prevent damage from shocks and vibrations. The packaging materials are chosen to be durable and environmentally friendly, providing both safety and sustainability.

For shipping, we partner with reliable logistics providers to guarantee timely and safe delivery to your location. All shipments are tracked, and customers receive tracking information upon dispatch. We offer various shipping options to accommodate your needs, including expedited and standard delivery services. International shipping is also available, with appropriate documentation and customs clearance support provided.