Autel AE1825B1020 1 Inch Right Angle Pulse Jet Valve Baghouse Dust Collector Solenoid Valve Threaded Connection Integrated Pilot Type

Product Description:

The Autel AE Series represents a range of high-performance pulse jet diaphragm valves specifically designed for reverse pulse filter cleaning within industrial dust collectors and baghouse systems. Serving as the compressed air "switch" in pulse jet dust collector setups, these valves are actuated by electrical signals from a pulse controller. This mechanism enables them to release instantaneous, high-energy bursts of air that efficiently clean filter bags.

Autel provides four primary series of pulse valves to accommodate various application needs: valves with threaded right-angle connections, quick-connect valves featuring a double plug-in design, submerged valves, and those equipped with welded connections. Each series is offered in multiple interface sizes, ranging from 3/4 inch to 4 inches. Additionally, each valve model can be outfitted with either an integrated pilot or a remote pilot system. All Autel valves are designed for instant rapid opening, ensuring maximum air volume delivery in the shortest possible time, which promotes optimal burst cleaning while minimizing air consumption.

The valve bodies are manufactured from die-cast aluminum alloy and undergo a sandblasted surface treatment to enhance durability. The standard diaphragm material used is NBR, though for high-temperature applications reaching up to +200°C, FKM (Viton) diaphragms are available. Coil voltage options include DC 24V and AC 220V, both protected with an IP65 rating to ensure reliable operation in demanding environments. The patented diaphragm design guarantees more than one million pulse cycles under normal working conditions, ensuring long-term performance.

Widely trusted across industrial dust collection applications globally, Autel pulse valves provide dependable, high-flow pulse jets that facilitate efficient dust removal and contribute to extended filter bag lifespan. Their robust design and reliable performance make them a preferred choice for maintaining clean air systems in various industries.

Features:

Our product line offers four distinct series options designed to accommodate a variety of installation needs. These include threaded right-angle connections, quick-connect double plug-in designs, submerged configurations, and welded connections, ensuring versatility in application.

Each valve size is available with either an integrated pilot or a remote pilot system, providing flexible control choices to match specific operational requirements. This allows users to select the most suitable control method for their setup.

The right-angle design features a 90° inlet-to-outlet configuration, making it ideal for compact installations between air manifolds and blow pipes. This space-saving design facilitates efficient layout in limited spaces.

For applications requiring enhanced flow performance, the submerged design installs the valve directly within the air manifold. This arrangement reduces pressure loss and promotes better flow characteristics, improving overall system efficiency.

Our valves offer instant rapid opening and closing capabilities, enabling a maximum burst of air volume while minimizing air consumption. This fast response enhances operational efficiency in pneumatic systems.

Constructed from durable aluminium alloy with a die-cast body and sandblasted surface treatment, the valves demonstrate excellent resistance to corrosion, ensuring long-lasting performance even in challenging environments.

Multiple diaphragm options are available, including the standard NBR material and high-temperature resistant FKM/Viton variants. These choices allow the valves to accommodate a wide range of thermal conditions.

Operating over a broad pressure range from 0.1 to 0.8 MPa (1 to 8 bar), the valves are suitable for diverse pneumatic applications requiring varying pressure levels.

The valves support multiple voltage inputs, including DC 24V and AC 220V (50/60Hz), offering compatibility with different power supply standards worldwide.

With an IP65 protection class, the valves are dust-tight and resistant to water jets, making them suitable for use in environments where exposure to dust and moisture is a concern.

Thanks to a patented diaphragm design, these valves achieve a long service life that exceeds 1 million pulse cycles, ensuring reliability and reduced maintenance over time.

The valves operate effectively across a wide temperature range. Standard models function from -20°C up to +80°C, while the high-temperature FKM/Viton versions can handle temperatures reaching up to +200°C.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize a reverse pulse cleaning method to maintain the efficiency of fabric filter bags. These systems are widely used in industrial dust collection applications to ensure optimal filtration and dust removal performance.

Cartridge filter systems are designed for the effective cleaning of pleated cartridge filters. These filters are essential components in various industries for capturing dust particles and maintaining clean air quality.

In the steel industry, dust removal from sintering machines and the extraction of furnace fumes are critical processes. Specialized dust collection systems help control emissions and improve workplace safety.

The cement industry relies on dust control methods for kiln operations and milling processes. Efficient dust collection systems reduce environmental impact and enhance operational efficiency.

Power plants employ dust collection technologies for the purification of boiler flue gases and the collection of fly ash. These systems contribute to cleaner emissions and compliance with environmental regulations.

In chemical processing, dust collection is vital during powder handling and various processing stages. Proper dust control ensures product quality and maintains safe working conditions.

Dust control in mining and quarrying involves managing dust generated from crushing, grinding, and material handling activities. Effective dust collection helps protect workers and the surrounding environment.

Dust extraction systems are employed in the milling and conveying operations within the food and grain processing industry. These systems help maintain clean air standards and prevent contamination.

A wide range of air filtration and dust control applications are utilized across general industrial settings. These systems address various challenges related to airborne dust and particulates.

Support and Services:

Our Pulse Jet Valves are designed for reliable performance in dust collector systems, ensuring efficient cleaning and long service life. For technical support, please refer to the product manual for installation guidelines, maintenance procedures, and troubleshooting tips. Regular inspection and timely replacement of diaphragm components will help maintain optimal valve operation. Our technical team is available to assist with product selection, customization options, and addressing any operational concerns to maximize system efficiency and minimize downtime.

Packing and Shipping:

Our Pulse Jet Valves are carefully packaged to ensure maximum protection during transit. Each valve is individually wrapped with protective materials to prevent damage from impact and abrasion. The valves are then securely placed in custom-designed boxes that provide cushioning and support.

For shipping, we use reliable carriers that specialize in handling industrial components. All packages are clearly labeled with handling instructions and tracking information. We offer various shipping options to meet your delivery timeline and budget requirements, including standard, expedited, and freight services.

We also provide insurance for shipments to safeguard against loss or damage. Upon receipt, please inspect the package immediately and report any issues to our customer service team for prompt resolution.