Product Description:
The Turbo pulse jet valves are high-performance diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Serving as the compressed air “switch” in pulse jet dust collector configurations, these valves respond to electrical signals from a pulse controller, delivering instantaneous and powerful bursts of air that effectively clean filter bags.
The FP Series , also known as Right Angle Valves, feature a 90-degree angle between the inlet and outlet, equipped with female threaded connections (G-thread). These valves are ideal for installation between the air manifold and the blow pipe. They come in various sizes ranging from 3/4″ to 2-1/2″, including models such as FP25 (1″), FP40 (1-1/2″), FP50 (2″), and FP65 (2-1/2″).
The SQP Series consists of Submerged or Embedded Valves, which are installed directly into the air manifold (air tank). This design provides superior flow characteristics and minimizes pressure loss, making these valves especially suitable for applications operating at low air pressure. Available models include the SQP75 (3″ / DN80), which offers either a G3″ flange or threaded connection options.
Additionally, the SRM02450 Pilot Valve is a precision-engineered 1/8″ pilot air solenoid valve intended for remote pilot control scenarios. This valve boasts an IP65 protection rating and supports multiple voltage configurations, enhancing its versatility in various industrial settings.
Constructed from die-cast aluminium alloy, the valve body ensures durability and robustness. The standard diaphragm is made from NBR (nitrile rubber), capable of operating within a temperature range of -40°C to +80°C. For high-temperature environments up to +200°C, an FKM (Viton) diaphragm option is available. Coil voltages include DC24V, AC110V, and AC220V, all protected to IP65 standards. Impressively, the diaphragm’s service life exceeds 1 million pulse cycles.
Recognized around the world for their reliability, Turbo pulse valves deliver consistent, high-flow pulse jets that contribute to efficient dust removal and prolonged filter bag lifespan in industrial dust collection systems.
Features:
Right Angle Design (FP Series)
The FP Series features a right angle design with a 90° inlet-outlet configuration. It incorporates female G-threaded connections that enable a compact installation between the air manifold and the blow pipe, optimizing space utilization.
Submerged Design (SQP Series)
The SQP Series valves are directly installed into the air manifold. This submerged design minimizes pressure loss, enhances flow characteristics, and is particularly suitable for low-pressure applications.
Integral Pilot Control
These valves come equipped with a built-in solenoid pilot, allowing for direct electrical control to improve operational efficiency and responsiveness.
Durable Aluminium Alloy Body
Constructed with die-cast aluminium alloy, the valve body offers excellent corrosion resistance while maintaining a lightweight profile, ensuring durability and ease of handling.
Stainless Steel Internal Components
The core tube, plunger, and screws are crafted from stainless steel, providing enhanced durability and resistance to wear in demanding environments.
Multiple Diaphragm Options
Customers can choose between various diaphragm materials: NBR (standard) suitable for temperatures from -40°C to +80°C, and FKM/Viton (high-temperature) which can withstand temperatures ranging from -30°C to +200°C.
Wide Operating Pressure Range
The valves operate efficiently across a pressure range of 0.05 to 0.8 MPa (0.5 to 7.5 bar), accommodating a broad spectrum of applications.
Fast Response Time
With a valve opening speed of just 0.023 to 0.027 seconds (23 to 27 milliseconds), the system ensures rapid response for time-sensitive operations.
Multiple Voltage Options
The valves support various voltage inputs, including DC24V (15W), AC110V, and AC220V (19VA, 50/60Hz), providing flexibility for different electrical systems.
IP65 Protection Class
Designed to be dust-tight and protected against water jets, these valves meet the IP65 standard, ensuring reliable performance in challenging environments.
Class H Coil Insulation
The coil insulation is rated as Class H, offering high-temperature resistance that guarantees dependable coil function under strenuous conditions.
PG9 Connector
Electrical connections comply with the DIN 43650 / ISO 4400 standard, utilizing a PG9 connector for secure and standardized interfaces.
Long Service Life
The diaphragms exceed one million pulse cycles, while the solenoid coils can endure more than five million cycles, ensuring extended operational longevity.
CE Certification
These valves are CE certified, confirming compliance with international quality and safety standards.
360° Coil Mounting Angle
The design allows for flexible installation, featuring a coil mounting angle of 360°, which accommodates diverse application requirements.
Technical Parameters:
| Core Tube |
Stainless Steel |
| Operation |
Pilot Operated Diaphragm |
| Body Material |
Die-cast Aluminium Alloy |
| Diaphragm Quantity |
Single, Double |
| Plunger |
Stainless Steel |
| Valve Type |
2/2 Normally Closed |
Applications:
Pulse Jet Baghouse Dust Collectors
Pulse jet baghouse dust collectors utilize a reverse pulse cleaning method to maintain the efficiency of fabric filter bags. These systems are essential components in industrial dust collection, ensuring effective removal of airborne particulates.
Cartridge Filter Systems
Cartridge filter systems focus on the cleaning of pleated cartridge filters. These filters are widely used to capture dust and other particles in various applications, maintaining air quality and protecting equipment.
Applications in Various Industries
In the cement industry, dust control measures are implemented in kilns, mills, crushers, and material handling systems to minimize airborne dust and improve air quality. Similarly, steel and metallurgy sectors employ dust extraction techniques for furnace fumes, blast furnace emissions, and metal processing activities.
Power generation facilities rely on dust collection systems to manage fly ash and boiler dust, ensuring compliance with environmental regulations and operational efficiency. The chemical processing industry addresses powder handling and process dust collection to maintain safety and cleanliness within plants.
Mining and quarrying operations utilize dust control strategies during crushing, grinding, and material handling to protect workers and equipment. Waste-to-energy and incineration plants focus on flue gas treatment and effective dust collection to reduce emissions.
In the food and grain processing sector, dust extraction systems are employed in milling, conveying, and processing facilities to maintain hygiene and product quality. Pharmaceutical manufacturing demands cleanroom dust collection and powder containment systems to meet stringent health standards.
Lastly, general industrial filtration encompasses a broad range of air filtration and dust control applications across various industries, tailored to specific operational needs.
Customization:
Our TURBO FP25 Pulse Jet Valves offer exceptional product customization services to meet your specific needs. Manufactured in CHINA and CE certified, these pneumatic valve pulse valves feature a robust body made from die-cast aluminium alloy, ensuring durability and long-lasting performance.
The FP25 model is a 2/2 normally closed valve, available with either single or double diaphragms, and a stainless steel plunger for reliable operation. Utilizing pilot operated diaphragm technology, this electromagnetic pulse valve guarantees precise and efficient control in various industrial applications.
We accept a minimum order quantity of just 1 piece, with pricing available through negotiation to provide the best value for your requirements. Packaging can be customized according to client specifications, including carton packaging or any other preferred method.
With a supply ability of 5000 pieces per month, we ensure prompt delivery within 1-7 work days after payment. Payment terms are flexible, accepting T/T, Western Union, and Paypal to facilitate smooth transactions.
Choose TURBO FP25 pneumatic valve pulse valves for reliable performance and tailored customization options that fit your operational demands perfectly.
Support and Services:
Our Pulse Jet Valves are designed for high performance and reliability in dust collector systems. For technical support, please ensure you have the model number, serial number, and a detailed description of the issue ready when seeking assistance. Our support team can help with installation guidance, troubleshooting, maintenance tips, and replacement parts information. We recommend regular inspection and cleaning of the valves to maintain optimal operation. For service and repairs, only authorized technicians should perform work to avoid voiding the warranty. Comprehensive user manuals and installation guides are available to help you maximize the efficiency and lifespan of your Pulse Jet Valves.
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