TURBO FP40 Pulse Jet Valve 1-1/2″ Port Size Industrial Dust Removal Diaphragm Solenoid Valve Integral Pilot Valve Type

Product Description:

The Turbo pulse jet valves are high-performance diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Serving as the compressed air “switch” within pulse jet dust collector systems, these valves operate under control of electrical signals from a pulse controller. This enables them to release instantaneous, high-energy bursts of air that efficiently clean filter bags.

The FP Series , known as Right Angle Valves, feature a 90° angle between the inlet and outlet. They come equipped with female threaded connections (G-thread), making them suitable for installation between the air manifold and the blow pipe. The FP Series is available in various sizes ranging from 3/4″ to 2-1/2″, including popular models such as FP25 (1″), FP40 (1-1/2″), FP50 (2″), and FP65 (2-1/2″).

The SQP Series , also referred to as Submerged or Embedded Valves, are installed directly into the air manifold or air tank. These valves provide superior flow characteristics and reduced pressure loss, which make them ideal for applications where air pressure is low. Available models include the SQP75 (3″ / DN80), which offers both G3″ flange and threaded connection options.

The SRM02450 Pilot Valve is a precision-engineered 1/8″ pilot air solenoid valve designed for remote pilot control. It features IP65 protection to safeguard against dust and water ingress and supports multiple voltage options, enhancing its versatility in various industrial setups.

The valve body of the Turbo pulse jet valves is made from die-cast aluminium alloy, ensuring durability and strength. The standard diaphragm is manufactured from NBR (nitrile rubber), suitable for temperatures ranging from -40°C to +80°C. For high-temperature applications up to +200°C, FKM (Viton) diaphragms are available. Coil voltage options include DC24V, AC110V, and AC220V with an IP65 protection class. The diaphragm boasts a service life exceeding 1 million pulse cycles, emphasizing reliability.

Used and trusted worldwide in industrial dust collection systems, Turbo pulse valves consistently deliver reliable, high-flow pulse jets that enable efficient dust removal while prolonging the life of filter bags.

Features:

The FP Series features a right angle design with a 90° inlet-outlet configuration. This design includes female G-threaded connections, allowing for a compact installation between the air manifold and the blow pipe.

The SQP Series valves are installed directly into the air manifold, which helps to reduce pressure loss and improve flow characteristics. This design is especially suitable for low-pressure applications.

These valves come equipped with a built-in solenoid pilot, providing direct electrical control for enhanced operation efficiency.

The valve body is made from die-cast aluminium alloy, offering excellent corrosion resistance while keeping the component lightweight.

Core internal parts such as the core tube, plunger, and screws are manufactured from stainless steel, ensuring enhanced durability and reliability.

The valves are available with diaphragms made from NBR, suitable for standard temperatures ranging from -40°C to +80°C, and FKM/Viton for high-temperature environments from -30°C to +200°C.

They support a broad pressure range from 0.05 to 0.8 MPa (0.5 to 7.5 bar), making them versatile for various applications.

The valves have a rapid opening speed, responding within 0.023 to 0.027 seconds (23 to 27 milliseconds).

Supported voltages include DC24V (15W), AC110V, and AC220V (19VA, 50/60Hz), providing flexibility for different electrical systems.

With an IP65 rating, the valve is dust-tight and protected against water jets, ensuring reliable performance in various environments.

The coil insulation is rated Class H, offering high-temperature resistance for consistent and dependable coil operation.

Electrical connections comply with DIN 43650 / ISO 4400 standards, utilizing a PG9 connector for secure and standardized interfacing.

The diaphragm has a lifespan exceeding 1 million pulse cycles, while the solenoid coil can endure over 5 million cycles, ensuring long-term reliability.

These valves meet international quality and safety standards, as confirmed by CE certification.

The coil can be mounted at any angle up to 360°, providing flexible installation options to suit various application needs.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. These systems are widely employed in industrial dust collection setups to ensure continuous and effective filtration.

Cartridge filter systems are designed for the cleaning of pleated cartridge filters. These filters are an essential component in various industries where fine dust particles need to be captured and removed from the air stream.

In the cement industry, dust control is critical in several areas such as kilns, mills, crushers, and material handling systems. Effective dust collection ensures compliance with environmental regulations and maintains operational efficiency.

The steel and metallurgy sectors employ dust control solutions targeting furnace fume extraction, blast furnace dust management, and overall metal processing operations. These measures help in reducing airborne contaminants and protecting worker health.

Power generation facilities rely on dust collection systems to capture fly ash and control boiler emissions. These systems play a vital role in minimizing environmental impact and adhering to emission standards.

Within chemical processing plants, dust collection is essential for handling powders and managing process-related dust. Specialized equipment ensures safe and effective containment of chemical particulates.

Mining and quarrying operations utilize dust control technologies during crushing, grinding, and material handling activities. Controlling dust in these environments improves air quality and operational safety.

Waste-to-energy plants and incineration facilities employ flue gas treatment and dust collection systems to manage emissions. These technologies support environmental compliance and efficient waste processing.

In the food and grain processing industry, dust extraction is critical during milling, conveying, and processing activities. Maintaining clean air contributes to product quality and workplace safety.

Pharmaceutical manufacturing requires stringent dust control measures, including cleanroom dust collection and powder containment systems. These solutions help maintain sterile environments and prevent cross-contamination.

General industrial filtration covers a broad range of air filtration and dust control applications across various sectors. These systems are tailored to meet diverse filtration needs in industrial environments.

Customization:

Our Pulse Jet Valves, branded TURBO and model number FP25, offer exceptional customization services to meet your specific needs. Originating from CHINA and certified with CE, these Diaphragm Valves are designed for reliability and efficiency.

We provide flexible options including single or double diaphragm quantities, crafted with stainless steel core tubes and plungers to ensure durability and optimal performance. The valve type is 2/2 normally closed, utilizing pilot operated diaphragm operation for precise control.

With a minimum order quantity of just 1 piece, we accommodate both small and large scale requirements. Pricing is negotiable to fit your budget, and packaging can be customized as per client requirements, typically delivered in cartons.

Our supply ability reaches up to 5000 pieces per month, ensuring timely delivery within 1-7 work days after payment. Payment terms include T/T, Western Union, and Paypal for your convenience.

Choose our Pulse Jet Valves for reliable, customizable Diaphragm Valve solutions that meet your industrial demands with quality and efficiency.

Support and Services:

Our Pulse Jet Valves are designed for high performance and reliability in dust collector systems. For technical support, ensure that the valve is installed according to the manufacturer’s guidelines and operated within the specified pressure and temperature ranges. Regular maintenance includes checking the diaphragm for wear, inspecting the solenoid coil, and verifying that the valve seats properly to prevent air leaks.

In case of any operational issues, consult the troubleshooting section of the product manual which covers common problems such as failure to open or close, air leakage, and coil malfunctions. Replacement parts are available to maintain optimal valve performance over the product lifecycle.

We also offer comprehensive services including installation assistance, system optimization, and on-site support to help maximize the efficiency of your pulse jet cleaning system. For detailed service options and maintenance schedules, please refer to our service documentation or contact your local representative.