Product Description:
The Turbo pulse jet valves are high-performance diaphragm valves specifically designed for reverse pulse filter cleaning used in industrial dust collectors and baghouse systems. Serving as the compressed air "switch" in pulse jet dust collector setups, these valves operate based on electrical signals sent from a pulse controller. This enables them to produce instantaneous, high-energy bursts of air, ensuring effective cleaning of filter bags.
The FP Series , also known as Right Angle Valves, features a 90-degree angle between the inlet and outlet ports. These valves come with female threaded connections (G-thread), making them ideal for installation between the air manifold and the blow pipe. They are available in a variety of sizes ranging from 3/4″ to 2-1/2″, including popular models such as FP25 (1″), FP40 (1-1/2″), FP50 (2″), and FP65 (2-1/2″).
The SQP Series consists of Submerged or Embedded Valves that are installed directly into the air manifold or air tank. This design provides enhanced flow characteristics and minimizes pressure loss, making them particularly suitable for applications with low air pressure. Available models include the SQP75 (3″ / DN80), which offers options for G3″ flange or threaded connections.
Additionally, the SRM02450 Pilot Valve is a precisely engineered 1/8″ pilot air solenoid valve intended for remote pilot control applications. It features an IP65 protection rating and supports multiple voltage options to accommodate different operational requirements.
The valve body is crafted from durable die-cast aluminium alloy. The standard diaphragm material used is NBR (nitrile rubber), capable of operating within a temperature range from -40°C up to +80°C. For applications involving higher temperatures, FKM (Viton) diaphragms are available, which can withstand temperatures as high as +200°C. Coil voltage options include DC24V, AC110V, and AC220V, all with an IP65 protection class. The diaphragm’s service life exceeds one million pulse cycles, ensuring long-lasting performance.
Widely trusted across industrial dust collection systems around the world, Turbo pulse valves reliably deliver high-flow pulse jets that facilitate efficient dust removal. Their robust design contributes to extended filter bag life and overall improved operational efficiency.
Features:
The right angle design of the FP Series features a 90° inlet-outlet configuration, equipped with female G-threaded connections. This compact design allows for easy installation between the air manifold and the blow pipe, optimizing space and enhancing system integration.
The SQP Series offers a submerged design where the valve is installed directly into the air manifold. This setup reduces pressure loss and improves flow characteristics, making it particularly suitable for low-pressure applications.
Integral pilot control is incorporated through a built-in solenoid pilot, providing direct electrical operation of the valve. This feature simplifies control and increases operational efficiency.
Constructed from a durable aluminium alloy, the valve body is die-cast to ensure excellent corrosion resistance and maintain lightweight properties. This robust construction enhances longevity and reliability in various environments.
Internally, key components such as the core tube, plunger, and screws are made from stainless steel. This choice of material significantly boosts the durability and lifespan of the valve by resisting wear and corrosion.
Multiple diaphragm options are available to suit different operating temperatures and conditions. The standard option uses NBR, effective within a temperature range of -40°C to +80°C, while a high-temperature option utilizes FKM/Viton, capable of operating from -30°C up to +200°C.
The valve supports a wide operating pressure range from 0.05 to 0.8 MPa (0.5 to 7.5 bar), accommodating various application needs. Additionally, it boasts a fast response time with valve opening speeds between 0.023 and 0.027 seconds (23 to 27 milliseconds).
Electrical versatility is ensured through multiple voltage options, including DC 24V (15W), AC 110V, and AC 220V (19VA, 50/60Hz). The valve also meets IP65 protection standards, offering dust-tight sealing and resistance against water jets.
Class H coil insulation provides high-temperature resistance, ensuring reliable performance under demanding conditions. The PG9 connector complies with DIN 43650 and ISO 4400 standards for secure and standardized electrical connections.
Designed for longevity, the diaphragm is rated to exceed 1 million pulse cycles, and the solenoid coil surpasses 5 million cycles, minimizing maintenance and downtime. Furthermore, the valve is CE certified, confirming its compliance with international quality and safety standards.
Finally, the coil supports a full 360° mounting angle, allowing flexible installation orientations to best fit the specific system layout.
Technical Parameters:
| Plunger |
Stainless Steel |
| Diaphragm Quantity |
Single, Double |
| Operation |
Pilot Operated Diaphragm |
| Core Tube |
Stainless Steel |
| Body Material |
Die-cast Aluminium Alloy |
| Valve Type |
2/2 Normally Closed |
Applications:
Pulse Jet Baghouse Dust Collectors
Pulse jet baghouse dust collectors utilize reverse pulse cleaning to maintain the efficiency of fabric filter bags. These systems are widely used in industrial dust collection processes to ensure continuous operation and effective particulate removal.
Cartridge Filter Systems
Cartridge filter systems are designed for the cleaning of pleated cartridge filters. They offer a compact and efficient solution for managing dust and airborne contaminants in various industrial environments.
Applications in the Cement Industry
In the cement industry, dust control is crucial in areas such as kilns, mills, crushers, and material handling systems. Effective dust collection helps in maintaining regulatory compliance and improving workplace safety.
Steel and Metallurgy
Dust extraction in steel and metallurgy sectors involves furnace fume extraction, blast furnace dust control, and management of dust generated during metal processing. These solutions help in preserving air quality and worker health.
Power Generation
Power plants implement fly ash collection and boiler dust control systems to minimize airborne particulates released during combustion processes, contributing to environmental protection and operational efficiency.
Chemical Processing
Chemical processing plants rely on dust collection systems for powder handling and controlling process dust. These systems support safety and product quality by preventing dust accumulation and contamination.
Mining and Quarrying
In mining and quarrying operations, dust control is essential during crushing, grinding, and material handling activities. Proper dust collection helps reduce health hazards and environmental impact.
Waste-to-Energy and Incineration
Flue gas treatment and dust collection systems are integral to waste-to-energy and incineration plants, ensuring the removal of harmful particulates and compliance with emission standards.
Food and Grain Processing
Dust extraction systems in food and grain processing industries manage dust generated during milling, conveying, and processing, thereby maintaining product quality and ensuring worker safety.
Pharmaceutical Manufacturing
Pharmaceutical manufacturing facilities utilize cleanroom dust collection and powder containment systems to maintain sterile environments and prevent cross-contamination during production.
General Industrial Filtration
Various air filtration and dust control applications are implemented across multiple industries to improve air quality, protect equipment, and ensure compliance with regulatory requirements.
Customization:
The TURBO FP25 Pulse Jet Valves offer exceptional customization services to meet your specific needs. Manufactured in CHINA and CE certified, these pulse valves are designed as 2/2 normally closed pneumatic valve pulse valves, ensuring reliable pilot operated diaphragm operation.
With a supply ability of 5000 pieces per month and a minimum order quantity of just 1, we provide flexible purchasing options. Pricing is open for negotiation to best suit your project requirements.
The valves feature a stainless steel plunger and core tube for enhanced durability and performance. Customers can choose between single or double diaphragm valve configurations to optimize system efficiency.
Packaging is tailored to client specifications, typically shipped in cartons, and delivery is prompt within 1-7 work days after payment. Payment terms include T/T, Western Union, and Paypal for your convenience.
Trust TURBO's FP25 Pulse Jet Valves for high-quality, customizable solutions in pulse valve, diaphragm valve, and pneumatic valve pulse valve applications.
Support and Services:
Our Pulse Jet Valves are designed for reliable performance and long service life in dust collector systems and industrial applications. For technical support, please ensure you have the model number, serial number, and detailed description of the issue ready. Our support team can assist with installation guidance, troubleshooting, maintenance tips, and replacement parts identification.
We offer comprehensive services including valve inspection, repair, and calibration to maintain optimal operation. Regular maintenance is recommended to prevent downtime and extend the valve’s operational life. Detailed user manuals and installation guides are available to help you get the most out of your Pulse Jet Valve.
For repair or replacement, please refer to the warranty terms provided with your product. Our technical support specialists are committed to helping you resolve any issues quickly and efficiently to keep your systems running smoothly.
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