TURBO SQP75 3 Inch Submerged Pulse Jet Valve Diaphragm Solenoid Valve Flange / Threaded Connection DN80 Aluminium Alloy 2/2 NC

Product Description:

The Turbo pulse jet valves are high-performance diaphragm valves specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Serving as the compressed air “switch” within pulse jet dust collector setups, these valves respond to electrical signals from a pulse controller to release instantaneous, high-energy bursts of air, ensuring efficient cleaning of filter bags.

The FP Series, also known as Right Angle Valves, feature a 90-degree angle between the inlet and outlet ports. They are equipped with female threaded connections (G-thread), making them suitable for installation between the air manifold and the blow pipe. This series is available in sizes ranging from 3/4 inch to 2-1/2 inches, including models such as FP25 (1 inch), FP40 (1-1/2 inch), FP50 (2 inch), and FP65 (2-1/2 inch).

On the other hand, the SQP Series, which consists of submerged or embedded valves, is mounted directly within the air manifold or air tank. This design provides enhanced flow characteristics and reduces pressure loss, making these valves ideal for applications involving low air pressure. The series includes models like the SQP75 (3 inches / DN80), which comes with G3-inch flange or threaded connection options.

Additionally, the SRM02450 Pilot Valve is a finely crafted 1/8 inch pilot air solenoid valve designed for remote pilot control tasks. It features an IP65 protection rating and supports various voltage configurations, accommodating diverse operational requirements.

Constructed from die-cast aluminium alloy, the valve body combines durability with lightweight properties. The standard diaphragm is made from NBR (nitrile rubber), capable of operating within a temperature range of -40°C to +80°C. For applications demanding higher temperature resistance, FKM (Viton) diaphragms are available, suitable for temperatures up to +200°C. These valves also offer multiple coil voltage options, including DC24V, AC110V, and AC220V, all maintained at an IP65 protection class. Impressively, the diaphragm has a service life exceeding one million pulse cycles.

Widely trusted in industrial dust collection systems around the globe, Turbo pulse valves deliver consistent, high-flow pulse jets that contribute to effective dust removal and prolong the lifespan of filter bags.

Features:

The FP Series features a right angle design with a 90° inlet-outlet configuration. It comes with female G-threaded connections, enabling a compact installation between the air manifold and blow pipe. This design is ideal for situations where space-saving and efficient layout are required.

The SQP Series valve is installed directly into the air manifold. This submerged design reduces pressure loss and enhances flow characteristics. It is especially suitable for low-pressure applications, providing improved performance where pressure efficiency is critical.

Equipped with a built-in solenoid pilot, the valve allows for direct electrical control. This integral pilot control simplifies operation and improves response times.

The valve body is made from die-cast aluminium alloy, offering excellent corrosion resistance while maintaining a lightweight structure. This construction ensures long-lasting durability under various operating conditions.

Internal parts such as the core tube, plunger, and screws are manufactured from stainless steel. This choice of material enhances durability and resistance to wear.

The valve provides various diaphragm materials to suit different temperature ranges. Options include NBR (standard, operating between -40°C and +80°C) and FKM/Viton (for high-temperature applications, ranging from -30°C to +200°C).

Designed to operate efficiently within a broad pressure range, the valve supports pressures from 0.05 to 0.8 MPa (0.5 to 7.5 bar), allowing versatility across diverse applications.

The valve features a rapid opening speed, with response times between 0.023 and 0.027 seconds (23 to 27 milliseconds), ensuring quick actuation when needed.

Various voltage configurations are supported, including DC24V (15W), AC110V, and AC220V (19VA, 50/60Hz), catering to different power requirements.

The valve has an IP65 rating, making it dust-tight and protected against water jets. This ensures reliable operation even in challenging environmental conditions.

Featuring Class H coil insulation, the valve coil withstands high temperatures, contributing to consistent and reliable performance over time.

It utilizes a PG9 connector complying with DIN 43650 and ISO 4400 standards, providing a standardized and secure electrical connection.

The diaphragm is designed to exceed one million pulse cycles, while the solenoid coil surpasses five million cycles, demonstrating outstanding durability and longevity.

Compliance with CE certification ensures that the valve meets international quality and safety standards.

The coil can be mounted at any angle up to 360°, offering flexible installation options to suit various setups.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags within industrial dust collection setups. This method ensures continuous filtration performance by effectively removing accumulated dust from the filter surfaces.

Cartridge filter systems are designed to clean pleated cartridge filters, offering a reliable solution for dust removal in various industrial environments where compact and efficient filtration is required.

In the cement industry, dust control measures are critical across multiple stages including kilns, mills, crushers, and material handling systems. Effective filtration helps maintain air quality and ensures compliance with environmental regulations.

The steel and metallurgy sector relies heavily on dust extraction techniques for furnace fumes, blast furnace emissions, and metal processing operations, safeguarding both equipment and worker health.

Power generation facilities implement fly ash collection and boiler dust control systems to manage particulate emissions, thus enhancing operational efficiency and reducing environmental impact.

Chemical processing plants handle powders and process dust through specialized collection systems designed to maintain clean and safe working conditions while preventing contamination.

Mining and quarrying operations benefit from dust control solutions in crushing, grinding, and material handling activities, minimizing airborne dust and improving overall site safety.

Waste-to-energy and incineration plants employ flue gas treatment and dust collection technologies to treat emissions and reduce particulate matter released into the atmosphere.

The food and grain processing industry uses dust extraction systems during milling, conveying, and processing stages to maintain hygiene standards and protect product quality.

Pharmaceutical manufacturing facilities require cleanroom dust collection and powder containment systems to ensure product purity and comply with stringent health and safety guidelines.

General industrial filtration encompasses a wide range of applications aimed at improving air quality and managing dust across numerous manufacturing and processing sectors.

Customization:

The TURBO FP25 Pneumatic valve pulse valve is designed to meet diverse application needs with high quality and reliability. As a 2/2 normally closed pulse valve, it features pilot operated diaphragm operation for precise control and efficiency.

Manufactured in China and CE certified, this pulse valve is built with durable stainless steel core tube and plunger components, ensuring long-lasting performance. Customers can choose between single or double diaphragm configurations to best suit their system requirements.

With a minimum order quantity of just 1 piece and a supply ability of 5000 pieces per month, the TURBO FP25 pneumatic valve pulse valve offers flexibility and availability. Pricing is negotiable, and packaging is customized according to client specifications, typically using cartons.

The delivery time ranges from 1 to 7 work days after payment, with payment terms accepted via T/T, Western Union, or Paypal. This makes the TURBO FP25 pulse valve an excellent choice for efficient and customizable pneumatic valve pulse valve solutions.

Support and Services:

Our Pulse Jet Valves are designed to provide reliable and efficient performance in dust collector and pneumatic conveying systems. For technical support, please ensure you have the model number and specifications of your valve ready to help us assist you promptly.

We offer comprehensive installation guidance, maintenance tips, and troubleshooting assistance to maximize the lifespan and functionality of your Pulse Jet Valves. Our technical experts are available to help diagnose any issues and recommend appropriate solutions.

Replacement parts and upgrade options are available to keep your system running smoothly. Regular maintenance schedules and proper handling are recommended to prevent common problems such as diaphragm wear or valve sticking.

For detailed product manuals, installation instructions, and maintenance guidelines, please refer to the documentation provided with your Pulse Jet Valve or visit our support resources online.

We are committed to ensuring your complete satisfaction with our products and services. Should you encounter any operational challenges or require further assistance, our technical support team is ready to provide expert advice and support tailored to your specific application needs.