Product Description:
The ASCO C113 series diaphragm repair kits are precisely engineered replacement membranes specifically designed for the ASCO 353 series pulse jet solenoid valves. These valves are commonly utilized in industrial dust collector systems and baghouse setups. Serving as the essential sealing and actuating components within pulse valves, these diaphragms regulate the valve’s opening and closing actions, enabling the delivery of compressed air pulses necessary for efficient filter cleaning.
This extensive product line accommodates port sizes ranging from 3/4″ to 3″. Each repair kit generally contains both the diaphragm and a spring, providing everything needed for a complete field replacement. This ensures straightforward maintenance and reduces downtime in industrial operations.
The diaphragms in the ASCO C113 series are available in three material options: NBR (nitrile), FKM (fluororubber), and TPE (thermoplastic elastomer). These materials are selected for their excellent resistance to thermal aging and broad chemical compatibility. NBR diaphragms are ideal for general applications with operating temperatures between -10°C and +80°C. For more demanding chemical environments, the FKM versions offer superior chemical resistance. Meanwhile, TPE diaphragms provide an outstanding flex life and can operate effectively over an extended temperature range from -30°C up to +150°C.
Each repair kit is tailored to fit particular ASCO valve models, including SCG353A043, SCG353A044, SCG353A045, SCG353A046, SCG353A047, SCG353A050, SCG353A051, G353A041, G353A042, G353A045, G353A046, G353A048, G353A049, and SCXE353060. Globally trusted in various industrial dust collection applications, the ASCO C113 series diaphragms provide dependable, high-flow pulse jet cleaning performance while requiring minimal maintenance.
Features:
Our product line offers comprehensive part number coverage, including C113444, C113825, C113826, C113827, C113684, C113685, C113686, and C113928, catering to a wide range of ASCO pulse valves. This extensive selection ensures compatibility and convenience for various applications.
We provide multiple material options to suit different operating conditions. The standard NBR material operates effectively between -10°C to +80°C, while the FKM (fluororubber) option is designed for high-temperature environments. Additionally, TPE (thermoplastic elastomer) is available for temperatures ranging from -30°C to +150°C, offering versatile solutions.
Each repair kit is complete, including both a diaphragm and a spring, allowing for full field replacement with ease. This ensures that maintenance can be performed efficiently without the need for multiple separate parts.
Our components feature precision-engineered sealing, which guarantees reliable valve operation with minimal air leakage. This high level of accuracy contributes to optimal performance and energy efficiency.
Designed to withstand demanding dust collector environments, these pulse valves boast a high cycle life, capable of millions of pulse cycles. This durability makes them ideal for continuous, heavy-duty use.
The size range is comprehensive, covering port sizes from 3/4″, 1″, 1.5″, 2″, 2.5″, up to 3″, ensuring a proper fit for a variety of system requirements.
Constructed with reinforced and wear-resistant materials, these parts guarantee a long operating life even under challenging conditions. This robustness minimizes the frequency of replacements and maintenance.
Maintenance is straightforward with a simple replacement procedure designed to minimize downtime. This user-friendly approach helps keep systems running smoothly with less effort.
Manufactured to exact ASCO specifications, our products meet OEM quality standards, ensuring a reliable fit and high performance. This adherence to standards provides confidence in the compatibility and longevity of each component.
Technical Parameters:
| Port Size |
3/4″ & 1″, 1.5″, 2″, 2.5″, 3″ |
| Valve Series |
ASCO 353 Series Pulse Valves |
| Temperature Range |
NBR: -10 To 80°C, TPE: -30 To 150°C, KM: -10 To 120°C |
| Material |
NBR / TPE, FKM, TPE |
| Application |
Dust Collector Pulse Jet Cleaning Systems |
| Working Pressure |
Up To 10 Bar |
Applications:
Industrial Dust Collection and Filtration Solutions
Pulse Jet Baghouse Dust Collectors
These systems utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. The reverse pulse of air effectively dislodges accumulated dust particles, ensuring continuous operation and minimizing downtime.
Cartridge Filter Systems
Cartridge filter units are designed for the cleaning of pleated cartridge filters. They offer a reliable solution for filtering fine dust particles in various industrial applications, providing consistent performance and easy maintenance.
Applications in the Cement Industry
Dust control is critical in cement manufacturing, particularly within kilns, mills, and material handling processes. Effective dust collection helps to improve air quality and maintain compliance with environmental regulations.
Steel and Metallurgy
In steel production, dust extraction systems are essential for furnace fume removal and controlling dust generated by blast furnaces. These solutions contribute to a safer working environment and reduce emissions.
Power Generation
Power plants require specialized dust collection equipment to manage fly ash and boiler dust. These systems play a vital role in maintaining plant efficiency and reducing particulate emissions.
Chemical Processing
Chemical plants benefit from dust control solutions designed for powder handling and general process dust collection. Proper filtration ensures product quality and protects worker health.
Mining and Quarrying
Dust control in mining and quarrying operations involves managing dust generated during crushing and material handling. Effective systems help to reduce airborne dust and improve visibility and safety on site.
Food and Grain Processing
Dust extraction systems in food and grain processing facilities help to maintain clean environments, prevent contamination, and comply with hygiene standards.
General Industrial Filtration
Across a wide range of industries, the maintenance of pulse jet cleaning valves is crucial for ensuring the optimal operation of dust collection systems. Regular servicing helps to sustain filtration performance and extend equipment lifespan.
Support and Services:
Our Pulse Valve Diaphragm is designed to deliver exceptional performance and durability in demanding industrial environments. For technical support, we provide comprehensive assistance including installation guidance, troubleshooting, and maintenance tips to ensure optimal operation of your pulse valve diaphragm.
Our experienced technical team is available to help diagnose any issues, recommend replacement parts, and provide detailed instructions on how to install and maintain the diaphragm correctly. We also offer service manuals and technical documentation to support your maintenance and repair activities.
To maximize the lifespan and efficiency of your pulse valve diaphragm, we recommend regular inspection and timely replacement of worn components. Our support services include advice on compatible materials, operating conditions, and customization options to meet your specific application needs.
We are committed to ensuring your complete satisfaction with our products and services, providing reliable solutions to keep your systems running smoothly.
Packing and Shipping:
Each Pulse Valve Diaphragm is carefully packaged to ensure protection during transit. The diaphragm is first placed in a sealed plastic bag to prevent contamination and moisture exposure. It is then cushioned with protective materials such as foam or bubble wrap to avoid damage from impact.
The packaged diaphragms are placed in sturdy, corrugated cardboard boxes designed to withstand shipping stresses. Each box is labeled clearly with product information, handling instructions, and shipping details to facilitate easy identification and safe handling.
For bulk orders, multiple units are securely packed together with additional padding to prevent movement within the box. All packages are inspected prior to shipment to ensure quality and completeness.
Shipping is carried out through reliable carriers with tracking options available. We ensure timely delivery and provide customers with tracking information for transparency and convenience.
Special care is taken for international shipments to comply with customs regulations and to minimize transit time, ensuring that the Pulse Valve Diaphragm arrives in perfect condition and ready for immediate use.
Your message must be between 20-3,000 characters!
