SMC ITV1030-011BS 200L/min Flow E/P Regulator 4-20mA For Lithium Battery Production Equipment

Product Description:

The SMC ITV1030 series electro-pneumatic regulator is a compact and efficient device within the ITV1000 family. It is designed to provide precise control of air pressure with an adjustable range from 0.005 MPa to 0.5 MPa. This regulator supports various input signals, including a 4-20mA current input as well as 0-5V and 0-10V voltage inputs, allowing for versatile integration into different control systems.

Featuring stepless air pressure control that is proportional to electrical signals, the ITV1030 series can replace multiple mechanical regulators traditionally used for multi-stage pressure settings. This functionality simplifies system design and enhances accuracy. With an enclosure rated IP65, the regulator is well suited to operate reliably in industrial environments that are dusty or humid.

The device also includes a built-in digital pressure display and offers an analog monitor output, providing clear feedback and easy monitoring of system status. It delivers excellent linearity and repeatability, making it an ideal choice for pneumatic systems that require continuous and stable pressure adjustment.

The ITV1030 series encompasses a variety of model numbers such as ITV1030-011S, ITV1030-111S, ITV1030-211S, ITV1030-311S, ITV1030-011BS, ITV1030-011CS, ITV1030-011S2, ITV1030-011S3, ITV1030-011S4, and ITV1030-011S5. Additionally, customers can select from different port types, cable options, and mounting brackets to suit specific application needs.

Features:

The device offers an adjustable pressure range from 0.005 to 0.5 MPa, ensuring precise control. It maintains high accuracy with linearity within ±1% of full scale (F.S.), hysteresis not exceeding 0.5% F.S., and repeatability of ±0.5% F.S. Additionally, the sensitivity is stable at less than or equal to 0.2% F.S., allowing for consistent and reliable regulation.

This product supports a variety of input signals, including 4~20 mA and 0~20 mA current inputs, as well as 0~5 V and 0~10 V voltage inputs. It also provides an analog monitoring output, enabling seamless integration with PLC closed-loop control systems for enhanced automation.

Featuring an IP65 rating, the device is both dustproof and waterproof. This makes it highly suitable for use in demanding and harsh workshop environments, ensuring reliable operation under tough conditions.

The product includes a digital display that allows users to switch between different pressure units such as MPa, bar, and psi. This feature facilitates direct and intuitive pressure readings tailored to user preferences.

Designed with a small footprint, the device is both compact and lightweight. It supports a standard flow rate of 200 liters per minute (ANR), making it suitable for various applications without occupying much space.

Offering multiple options, the product comes with different types of threads, wiring configurations, and accessories. Special specifications include variants labeled B/C and S2/S3/S4/S5, catering to diverse customer requirements.

Powered by a DC 24V ±10% supply, the device operates efficiently with a current consumption of less than or equal to 0.12 A. This low power usage supports energy savings and reduces operational costs.

The pressure controller maintains outstanding stability across temperature variations, featuring a temperature characteristic of ±0.12% F.S. per degree Celsius. This minimizes pressure drift, ensuring consistent performance even with changing environmental conditions.

Technical Parameters:

Applications:

The SMC ITV1030 electro-pneumatic regulator is extensively utilized for accurate air pressure control within medium-range applications. Its reliable performance makes it ideal for various industrial settings that require precise pressure management.

One common use is in pressure stabilization for electrostatic coating processes and automatic painting lines, ensuring consistent and high-quality finishes. Additionally, it plays a crucial role in tension control systems for textile and film winding or unwinding operations, maintaining optimal tension throughout production.

This regulator is also employed in pressure control for lithium battery manufacturing and new energy production tooling, supporting advanced technological processes. It is widely applied in automated test fixtures and machines used for air tightness testing, contributing to product integrity and quality assurance.

Moreover, the SMC ITV1030 facilitates pneumatic pressure adjustments in injection molding and blow molding operations, enhancing process stability and product uniformity. Its functionality extends to controlling pressure for robot grippers and vacuum suction devices, enabling precise handling and manipulation tasks.

In the food packaging and pharmaceutical industries, this electro-pneumatic regulator aids in the pneumatic regulation necessary for machinery operation. It also provides fine pressure adjustment capabilities for grinding and polishing machines, ensuring meticulous processing conditions.

Support and Services:

SMC offers comprehensive Product Technical Support and Services for all SMC Solenoid Valves to ensure optimal performance and customer satisfaction. Our technical support team is available to provide expert advice on product selection, application guidance, installation procedures, and troubleshooting. We also provide detailed product documentation, including datasheets, manuals, and CAD drawings to assist in design and implementation.

In addition to technical support, SMC offers maintenance services and replacement parts to extend the life of your solenoid valves. Our service centers are equipped to handle repairs and refurbishments quickly and efficiently, minimizing downtime. We also provide training sessions and seminars to help customers understand the operation and maintenance of solenoid valves, ensuring proper use and maximizing productivity.

For any specific inquiries or advanced technical assistance, SMC’s engineering team is ready to collaborate on custom solutions tailored to unique application requirements. By choosing SMC solenoid valves, customers benefit from reliable products supported by a strong network of technical expertise and customer service.

Packing and Shipping:

All SMC Solenoid Valves are carefully packaged to ensure protection during transit. Each valve is individually sealed in anti-static and moisture-resistant packaging to prevent damage from environmental factors.

The valves are then placed in sturdy, custom-designed boxes with adequate cushioning materials to absorb shocks and vibrations during shipping. Fragile components are clearly labeled to alert handlers.

For bulk orders, products are securely arranged in larger cartons with dividers to avoid movement and contact between individual items. Packaging materials used are eco-friendly and comply with international shipping standards.

Shipping options include standard ground, expedited air freight, and express courier services, ensuring timely delivery worldwide. Tracking information is provided upon dispatch for customer convenience.

We also offer special packaging solutions upon request to meet specific customer requirements or regulatory standards.