VEM214 Mecair 1-1/2 Inch External Pilot Pulse Valve Heavy Duty Industrial Dusting Valve Remote Pilot Type

Product Description:

The Mecair 200 Series represents a range of high-performance right angle pulse jet diaphragm valves, specifically designed for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. These valves operate by receiving electrical signals from a pulse controller, which triggers instantaneous, high-energy bursts of air to clean filter bags effectively.

Covering port sizes from 3/4″ to 3″, the 200 Series consists of seven different models. The 1½″ models are offered in both single and double diaphragm configurations, whereas the 2″, 2½″, and 3″ variants exclusively feature double diaphragm designs. Additionally, the valves have inlet and outlet ports positioned at a 90° angle, allowing for a more compact and space-efficient installation.

The VNP Series (Integrated Pilot) includes models such as VNP206, VNP208, VNP212, VNP214, VNP216, VNP220, and VNP224. These valves come with an integral solenoid pilot mounted directly on the valve body, making them well-suited for applications where electrical control is favored.

Conversely, the VEM Series (Remote Pilot) comprises models like VEM206, VEM208, VEM212, VEM214, VEM216, VEM220, and VEM224. These valves feature a remote pilot valve connected through nylon or metal tubing, providing installation flexibility by allowing the pilot to be positioned separately from the main valve.

Constructed from die-cast aluminium alloy, the valve bodies undergo black anodised treatment to resist corrosion, ensuring durability in harsh industrial environments. The fastening components, including bolts and screws, are made from stainless steel for enhanced longevity. The standard diaphragm material used is NBR, although options such as Viton (FKM) and other materials are available to meet varying application requirements.

Features:

The design features a right angle configuration, with the inlet and outlet positioned at 90 degrees. This setup allows for a compact and space-saving installation, ideal for environments where space is limited.

For electrical control, the integrated pilot option, available in the VNP series, includes a built-in solenoid pilot that enables direct and straightforward operation. Alternatively, the remote pilot, featured in the VEM series, allows the pilot valve to be mounted remotely using tubing, offering greater flexibility in installation.

Thanks to an optimized design, the system achieves fast opening times, ensuring rapid response and efficient cleaning processes. Coupled with a high flow capacity characterized by elevated Kv values, this results in improved pulse efficiency while minimizing air consumption.

The construction is robust and durable, utilizing a die-cast aluminium body treated with a black anodised coating that provides excellent anti-corrosion protection. Additionally, all bolts and screws are made from stainless steel, guaranteeing long-term durability even under demanding conditions.

Users can choose from flexible diaphragm options, with NBR provided as the standard material and Viton/FKM available as an optional upgrade to suit different operational requirements. The equipment supports a wide operating pressure range from 0.5 to 7.5 bar (0.05 to 0.75 MPa), making it versatile for various applications.

With an IP65 protection class rating, the device is weather-resistant and suitable for use in challenging environments. It also complies with international quality and safety standards as evidenced by its CE certification. For applications in explosive atmospheres, ATEX certified variants are available, ensuring safety and reliability in hazardous conditions.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. This method ensures continuous operation and effective dust removal in various industrial environments.

Cartridge filter systems are designed to clean pleated cartridge filters, offering a compact and efficient solution for particulate matter filtration. These systems are widely used in industries requiring high filtration performance.

Envelope filters serve a critical role in industrial dust collection applications. Their unique design enables the capture of fine dust particles, making them suitable for a range of industrial sectors.

Ceramic filter elements are specialized components used for dust control in high-temperature conditions. Their resilience makes them ideal for applications involving extreme heat.

Sintered metal fibre filters provide specialized industrial filtration capabilities. These filters are known for their durability and efficiency in challenging environments.

In the cement industry, dust control is essential in areas such as kilns, mills, crushers, and material handling systems. Effective filtration improves plant safety and environmental compliance.

The steel and metallurgy sectors utilize dust collection systems for furnace fume extraction and blast furnace dust control. These measures contribute to cleaner working conditions and regulatory adherence.

Power generation facilities rely on dust collection for fly ash management and boiler dust control, which are crucial for operational efficiency and emission reduction.

Chemical processing industries employ dust collection methods to handle powders and manage process dust, ensuring product quality and workplace safety.

Mining and quarrying operations focus on dust control during crushing, grinding, and material handling activities to protect workers and equipment.

The food and grain processing industry implements dust extraction systems in milling and conveying processes to maintain hygiene and prevent contamination.

General industrial filtration addresses a wide range of air filtration and dust control needs across various manufacturing and processing environments.

Customization:

Mecair offers customized Pulse Jet Valves designed to meet your specific requirements. Our pneumatic valve pulse valve model VNP206, originating from China, is CE certified to ensure high quality and reliability.

We provide flexible customization options including connection types with female threaded (G / NPT), a durable body made from die-cast aluminium alloy, and various port sizes ranging from 3/4″ to 3". The integrated pilot type enhances the valve's efficiency and performance.

Voltage options are available in DC24V, AC110V, and AC220V to suit different applications and power needs. We support minimum order quantities starting from just 1 piece, with pricing available upon negotiation.

Packaging can be tailored to your specifications, either in standard cartons or as per client requirements. Our supply ability is robust, offering up to 5000 pieces per month with delivery times between 1-7 work days after payment confirmation.

Payment terms are flexible, accepting T/T, Western Union, and Paypal to facilitate smooth transactions. Choose Mecair’s Pulse Jet Valves for reliable, customizable pulse valve solutions that fit your industrial needs perfectly.

Support and Services:

Our Pulse Jet Valves are designed for reliable and efficient operation in dust collector systems, ensuring optimal cleaning performance. For technical support, our team of experts is available to assist with installation guidance, troubleshooting, and maintenance procedures. We provide comprehensive documentation including user manuals, wiring diagrams, and replacement parts lists to help you maintain peak valve performance.

Services include valve testing, repair, and calibration to extend the lifespan of your equipment. We also offer training sessions to familiarize your staff with proper valve operation and preventive maintenance practices. For customized solutions, our engineering team can work with you to tailor valve specifications to meet your specific application needs.

Regular maintenance is recommended to prevent downtime and ensure consistent pulse jet cleaning efficiency. This includes periodic inspection of seals, diaphragms, and solenoids, as well as cleaning to remove any particulate buildup. Utilizing genuine replacement parts and following our service guidelines will help maximize valve durability and system reliability.

For any further assistance or to schedule service, please refer to the support resources provided with your Pulse Jet Valve or contact our technical support department through the official channels.