Product Description:
WATSON WPS-CA Series Pulse Jet Diaphragm Valves
The WATSON WPS-CA Series represents a line of high-performance pulse jet diaphragm valves designed specifically for reverse pulse filter cleaning in industrial dust collectors and baghouse systems. Acting as the compressed air "switch" within pulse jet dust collector setups, these valves operate under electrical signals sent from a pulse controller, enabling them to release instantaneous, high-energy bursts of air that effectively clean filter bags.
These valves come in a variety of configurations to accommodate diverse installation needs:
- WPS-CA/TG Series (Right Angle Valves): This series features a 90-degree angle between the inlet and outlet, making it well-suited for placement between the air manifold and the blow pipe. Available models include the WPS-CA/TG76, which corresponds to a 3" (DN76) size.
- WPS-CA/EP Series (Submerged / Embedded Valves): These valves are installed directly within the air manifold (air tank), providing enhanced flow characteristics and minimizing pressure loss. This makes them ideal for applications involving low air pressure. Available models include WPS-CA/EP76 (3" / DN76), WPS-CA/EP102.B (3.5"), and WPS-CA/EP102 (4" / DN102).
- WPS-CA/EG Series (Embedded Threaded Valves): Featuring an embedded design with threaded connections, this series accommodates sizes ranging from 1" to 1-1/2" (DN25, DN40).
The valve bodies are made from die-cast aluminum alloy, combining lightweight properties with strong durability and excellent corrosion resistance. The standard diaphragm material used is NBR, while FKM and other materials are available for applications requiring high-temperature resistance. Additionally, coil voltage options include DC 24V, AC 110V, and AC 220V, all providing an IP65 protection rating. Under normal operating conditions, the diaphragm can sustain service lives exceeding one million pulse cycles, equating to up to five years of reliable operation.
Widely trusted in industrial dust collection systems around the globe, the WATSON WPS-CA Series valves deliver dependable, high-flow pulse jets that ensure efficient dust removal and prolong the lifespan of filter bags.
Features:
Versatile Configuration Options
The product is available in multiple configuration styles to accommodate diverse installation needs. These include a right angle design (TG), a submerged model (EP), and an embedded threaded type (EG). This variety ensures compatibility with various mounting environments and system setups.
Right Angle Design (TG Series)
Featuring a 90° inlet-outlet configuration, the right angle design is ideal for compact installations. It efficiently fits between the air manifold and blow pipe, optimizing space and maintaining effective air flow.
Submerged Design (EP Series)
The submerged style allows the valve to be installed directly into the air manifold. This placement reduces pressure loss and enhances flow characteristics, making it especially suitable for low-pressure applications.
Durable Aluminium Alloy Construction
Crafted with a die-cast aluminium alloy body, the product offers excellent corrosion resistance while remaining lightweight. This combination ensures long-lasting durability even in demanding environments.
Multiple Diaphragm Materials
Users can choose between standard NBR diaphragms and high-temperature resistant FKM options, enabling the product to perform reliably under various operating conditions.
Wide Operating Pressure Range
The valve operates efficiently within a pressure range of 0.2 to 0.7 MPa (2 to 7 bar), providing flexibility for different pneumatic system requirements.
Various Voltage Support
It supports multiple voltage options including DC 24V, AC 110V, and AC 220V (50/60Hz), ensuring compatibility with a wide range of electrical systems.
IP65 Protection Rating
Designed with an IP65 protection class, the product is dust-tight and resistant to water jets, offering reliable performance in harsh environmental conditions.
Broad Temperature Range
The diaphragm can operate across a wide temperature span from -40°C to +120°C. The standard version is rated for -25°C to +80°C, catering to various climatic applications.
Extended Service Life
The diaphragm boasts a service life exceeding 1 million pulse cycles, which translates to up to five years of reliable operation under standard usage.
High Flow Capacity
Its fast opening and closing capability increases the blowing volume per unit time, enhancing overall system efficiency.
Certified Quality
The product is CE certified, adhering to international quality and safety standards, providing assurance of its performance and reliability.
Technical Parameters:
| Port Size |
3", 3.5", 4" |
| Series |
Right Angle, Submerged, Embedded Threaded |
| Body Material |
Aluminium |
| Pressure |
0.2–0.7 MPa |
| Voltage Options |
DC24V, AC110V, AC220V |
| Diaphragm Material |
NBR, FKM |
Applications:
Pulse Jet Baghouse Dust Collectors
Pulse jet baghouse dust collectors utilize reverse pulse cleaning technology to maintain the efficiency of fabric filter bags. These systems are widely employed in industrial dust collection processes to ensure continuous operation and effective dust removal.
Cartridge Filter Systems
Cartridge filter systems are designed to clean pleated cartridge filters. These systems provide reliable filtration and are commonly used in various industries to manage airborne dust and particulate matter.
Cement Industry
In the cement industry, dust control plays a critical role in kilns, mills, crushers, and material handling systems. Effective dust collection helps in maintaining environmental standards and improving operational efficiency.
Steel and Metallurgy
The steel and metallurgy sector employs dust control methods to manage furnace fumes, blast furnace dust, and metal processing residues. These measures contribute to cleaner air and safer working conditions.
Power Generation
Fly ash collection and boiler dust control systems are essential in power generation facilities, especially those utilizing coal-fired boilers. These systems help reduce emissions and comply with environmental regulations.
Waste-to-Energy and Incineration
Waste-to-energy plants and incineration facilities use flue gas treatment and dust collection technologies to handle emissions. This ensures efficient waste processing while minimizing environmental impact.
Chemical Processing
Chemical plants utilize dust collection systems to manage powder handling and control process dust. These systems are vital for maintaining product quality and workplace safety.
Mining and Quarrying
In mining and quarrying operations, dust control solutions are implemented during crushing, grinding, and material handling activities. This helps reduce airborne dust and protects workers' health.
Food and Grain Processing
Dust extraction systems in food and grain processing facilities are used throughout milling, conveying, and other processing stages. Effective dust management is crucial for hygiene and operational efficiency.
General Industrial Filtration
Across various industries, general industrial filtration systems are employed to provide air filtration and dust control. These versatile applications help maintain cleaner environments in diverse industrial settings.
Customization:
WATSON offers high-quality Pulse Jet Valves, model number WPS-CA/TG76, designed for efficient dust removal in various industrial applications. Our solenoid valve pulse dust removal valve series includes Right Angle, Submerged, and Embedded Threaded types, catering to diverse installation needs.
Manufactured in CHINA with CE certification, these pulse valves operate reliably within a pressure range of 0.2–0.7 MPa. The valves feature durable aluminium bodies and diaphragms made from premium NBR or FKM materials, ensuring long-lasting performance and resistance to wear.
Available port sizes include 3", 3.5", and 4", allowing flexibility to suit different pipeline requirements. We support a minimum order quantity of just 1 piece, with pricing open for negotiation to accommodate your specific project needs.
Packaging is handled carefully in cartons or as per clients' requirements to ensure safe delivery. With a supply ability of 5000 pieces per month, WATSON guarantees prompt delivery within 1-7 work days after payment confirmation.
Payment terms are flexible, accepting T/T, Western Union, and Paypal options. Choose WATSON's solenoid valve pulse dust removal valve for reliable, efficient pulse valve solutions tailored to your industrial dust control systems.
Packing and Shipping:
Our Pulse Jet Valves are carefully packaged to ensure maximum protection during transit. Each valve is securely placed in a custom-fit foam insert within a sturdy cardboard box to prevent movement and damage. The packaging materials are chosen to withstand rough handling and environmental factors, ensuring the product arrives in perfect condition.
For shipping, we partner with reliable carriers to provide timely and safe delivery worldwide. Each shipment is tracked from our facility to the destination, and customers receive tracking information promptly. We also offer various shipping options to accommodate different delivery timeframes and budgets.
Before dispatch, every Pulse Jet Valve undergoes a thorough quality inspection to guarantee product integrity and performance. Our packaging and shipping processes are designed to provide a seamless and satisfactory experience for our customers.
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