TURBO Pilot Head & Solenoid Coil For TURBO Pulse Jet Valve Replacement Spare Parts

Product Description:

The Turbo pulse jet valves are high-performance diaphragm valves specifically designed for reverse pulse filter cleaning used in industrial dust collectors and baghouse systems. Functioning as the compressed air “switch” within pulse jet dust collector setups, these valves operate under electrical signals sent from a pulse controller. This allows them to dispatch rapid, high-energy bursts of air that ensure the effective cleaning of filter bags.

The FP Series (Right Angle Valves) feature a distinctive 90° angle between the inlet and outlet, and come equipped with female threaded connections (G-thread). They are ideally suited for positioning between the air manifold and the blow pipe. The series is available in various sizes ranging from 3/4″ to 2-1/2″, including popular models such as FP25 (1″), FP40 (1-1/2″), FP50 (2″), and FP65 (2-1/2″).

The SQP Series (Submerged / Embedded Valves) are installed directly into the air manifold or air tank. These valves provide exceptional flow characteristics and minimize pressure loss, making them particularly suitable for applications operating at low air pressures. Models available include the SQP75 (3″ / DN80), which offers both G3″ flange and threaded connection options.

The SRM02450 Pilot Valve is a precisely engineered 1/8″ pilot air solenoid valve designed for remote pilot control purposes. It features an IP65 protection rating and supports multiple voltage configurations, ensuring versatility and durability in demanding environments.

Constructed from die-cast aluminium alloy, the valve body is both robust and lightweight. The standard diaphragm material used is NBR (nitrile rubber), capable of operating within a temperature range of -40°C to +80°C. For high-temperature applications up to +200°C, an FKM (Viton) diaphragm option is available. The coil voltage options include DC24V, AC110V, and AC220V, all compliant with IP65 protection standards. Notably, the diaphragm boasts a service life exceeding one million pulse cycles.

Recognized and trusted in industrial dust collection systems worldwide, Turbo pulse valves consistently provide reliable, high-flow pulse jets that facilitate efficient dust removal and help prolong the lifespan of filter bags.

Features:

The FP Series features a right angle design with a 90° inlet-outlet configuration, equipped with female G-threaded connections. This compact arrangement facilitates easy installation between the air manifold and the blow pipe, optimizing space usage.

The SQP Series employs a submerged design where the valve is installed directly into the air manifold. This setup reduces pressure loss and improves flow characteristics, making it particularly suitable for low-pressure applications.

An integral pilot control system is included, consisting of a built-in solenoid pilot that allows for direct electrical control of the valve, enhancing operational efficiency.

Constructed from durable aluminium alloy through die-casting, the valve body provides excellent corrosion resistance while remaining lightweight, contributing to longevity and ease of handling.

Internally, critical components such as the core tube, plunger, and screws are made from stainless steel. This selection of materials ensures enhanced durability and reliable performance over time.

The valve offers multiple diaphragm options to suit varying requirements. Standard diaphragms are made from NBR, functioning effectively between -40°C and +80°C, while high-temperature applications are supported through FKM/Viton diaphragms, which operate from -30°C up to +200°C.

Operating across a wide pressure range of 0.05 to 0.8 MPa (0.5 to 7.5 bar), the valve is versatile in different system pressures. Its fast response time, with valve opening speeds ranging between 0.023 and 0.027 seconds (23 to 27 milliseconds), ensures quick system reactions.

Electrical compatibility includes multiple voltage options such as DC24V (15W), AC110V, and AC220V (19VA, 50/60Hz), providing flexibility for various installations and power supplies.

The valve is rated with an IP65 protection class, making it dust-tight and resistant to water jets, suitable for demanding environments. The coil features Class H insulation, supporting high-temperature operation for dependable performance.

The PG9 connector adheres to DIN 43650 / ISO 4400 standards, ensuring standardized and secure electrical connections.

Designed for long service life, the diaphragm endures over 1 million pulse cycles, and the solenoid coil surpasses 5 million cycles, minimizing maintenance and downtime.

Certified with the CE mark, the valve meets international quality and safety standards. Additionally, the coil supports a 360° mounting angle, allowing flexible installation orientations to suit various application needs.

Technical Parameters:

Applications:

Pulse jet baghouse dust collectors utilize a reverse pulse mechanism to clean fabric filter bags within industrial dust collection systems. This method ensures efficient removal of accumulated dust, maintaining optimal filtration performance.

Cartridge filter systems are designed for the cleaning of pleated cartridge filters. These systems are commonly employed in environments where fine particulate matter must be captured and filtered from air streams to maintain cleanliness and safety standards.

In the cement industry, dust control is critical in key areas such as kilns, mills, crushers, and material handling systems. Effective dust collection helps to improve air quality and protects equipment from excessive wear caused by dust accumulation.

The steel and metallurgy sector implements dust collection solutions to manage furnace fume extraction, blast furnace dust, and other particles generated during metal processing. These systems contribute to a safer work environment and compliance with environmental regulations.

Power generation facilities rely on fly ash collection and boiler dust control systems to capture airborne particulate matter. These filtration systems play a vital role in reducing emissions and safeguarding operational efficiency.

Chemical processing plants utilize dust collection equipment for powder handling and process dust management. This ensures both product quality and workplace safety by preventing dust exposure and potential contamination.

In mining and quarrying operations, dust control is essential during crushing, grinding, and material handling. Specialized dust collection systems help mitigate health risks and environmental impacts associated with airborne dust.

Waste-to-energy and incineration plants employ flue gas treatment and dust collection technologies to manage emissions. These systems are crucial for meeting regulatory requirements and minimizing the release of pollutants.

The food and grain processing industry uses dust extraction tools to handle dust generated during milling, conveying, and processing activities. Maintaining clean air is vital for both product safety and worker health.

Pharmaceutical manufacturing demands precise dust collection and powder containment systems within cleanroom environments. These solutions help ensure contamination control and maintain stringent hygiene standards.

Across various industrial sectors, general industrial filtration systems are applied for diverse air filtration and dust control needs. These versatile solutions contribute significantly to operational safety and environmental compliance.

Customization:

At TURBO, we offer customized Pulse Jet Valves tailored to meet your specific requirements. Our model FP25, originating from CHINA, is a high-quality pneumatic valve pulse valve designed for efficient operation. Certified with CE, this pulse valve ensures reliability and safety in various industrial applications.

We provide flexibility in customization, including options for diaphragm quantity with single or double diaphragms, and a body made from durable die-cast aluminium alloy. The valve type is a 2/2 normally closed design, featuring a stainless steel core tube for enhanced corrosion resistance. The operation is pilot operated diaphragm, ensuring precise and responsive control.

Our minimum order quantity is just 1 piece, with pricing available through negotiation to best suit your budget. Packaging can be customized according to client requirements, typically using carton packaging to ensure safe delivery. We guarantee a supply ability of 5000 pieces per month, with delivery times ranging from 1 to 7 work days after payment.

Payment terms are flexible, accepting T/T, Western Union, and Paypal, facilitating a smooth transaction process. Choose TURBO’s Pulse Jet Valves for a reliable and customizable pneumatic valve pulse valve solution that fits your unique industrial needs.

Support and Services:

Our Pulse Jet Valves are designed to provide reliable and efficient performance in dust collector systems. For technical support, please ensure you have the model number and specifications of your valve ready to help us assist you promptly.

We offer comprehensive services including installation guidance, troubleshooting, maintenance tips, and replacement parts to maximize the lifespan and efficiency of your pulse jet valves.

If you encounter any operational issues, such as air leaks, diaphragm wear, or inconsistent pulsing, our technical team is ready to provide expert advice to resolve these problems quickly.

Regular maintenance is recommended to keep your pulse jet valves functioning optimally. This includes routine inspection of diaphragms, seals, and solenoids, as well as cleaning and timely replacement of worn components.

For customized solutions or upgrades, we can assist in selecting the appropriate valve size and configuration to meet your specific application requirements.

We are committed to supporting your pulse jet valve needs with prompt and knowledgeable service to ensure minimal downtime and sustained operational efficiency.