NBR Seals 100mm Bore Complete Rebuild Kit for ISO 15552 Pneumatic Cylinder Seal Kit

Product Description:

These SMC cylinder seal kits are meticulously crafted replacement sets specifically designed for the maintenance and complete overhaul of CS96 series tie rod pneumatic cylinders, which comply with the ISO 15552 standard. Suitable for bore sizes ranging from 32mm to 160mm, each kit contains all the essential sealing components needed for a thorough cylinder rebuild. These components include the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.

The seals are produced using high-quality materials such as NBR (nitrile rubber), resin, and urethane. This combination ensures outstanding durability and reliable performance across various industrial pneumatic applications. The kits are designed to function within a temperature range of -10°C to +70°C and meet RoHS compliance standards. Additionally, each kit comes with a grease pack to facilitate proper lubrication during installation, with quantities varying by bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm bores.

Regularly replacing the seals using these kits helps restore optimal cylinder performance, effectively eliminates air leakage, and significantly extends the operational lifespan of existing actuators. This cost-effective maintenance solution is much more economical compared to purchasing entirely new cylinders. The CS96 series cylinders feature a profile tube design with enclosed tie rods. Furthermore, the combination of air cushion and bumper cushion greatly minimizes noise produced at the end of the stroke.

Features:

The complete seal kit provides everything needed for a full cylinder rebuild. Each kit contains cushion seals, cushion valve seals, wear rings, piston seals, rod seals, and tube gaskets to ensure comprehensive maintenance.

This kit is available for a wide range of bore sizes, including 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm cylinders. This broad selection accommodates various applications and cylinder dimensions.

Manufactured from high-quality materials such as NBR (nitrile rubber), resin, and urethane, the seals offer outstanding resistance to wear, compression set, and typical pneumatic media, ensuring long-lasting durability and reliable performance.

Designed specifically for CS96 series tie rod cylinders, the kit is fully compatible with the ISO 15552 standard. This guarantees a perfect fit and optimal function for compliant pneumatic cylinders.

Each package also includes a grease pack to facilitate proper lubrication during installation, helping to maintain smooth operation and extend the service life of your actuator components.

By replacing worn seals with this kit, you can effectively eliminate both internal and external leakage issues. This restoration improves cylinder force and speed to their original performance levels.

The kit supports cylinders equipped with air cushion and bumper cushion combinations, promoting quieter operation by reducing noise at the end of each stroke.

Offering a cost-effective maintenance solution, this seal kit costs only a fraction of a new cylinder, allowing you to extend the life of your actuator economically.

Installation is quick and straightforward, made possible through a design that accommodates standard tools, minimizing downtime during seal replacement.

Suitable for use in environments with temperatures ranging from -10°C up to +70°C, the seal kit performs reliably across typical operating conditions.

Additionally, the kit complies with RoHS standards, ensuring adherence to environmental and safety regulations.

With a single kit number assigned to each bore size, inventory management becomes simpler and more efficient, making this an ideal option for stocking.

Technical Parameters:

Applications:

In the realm of factory automation, maintaining tie rod cylinders is crucial for the smooth operation of automated production lines. Regular upkeep ensures optimal performance and reduces downtime in manufacturing processes.

When it comes to material handling, the repair of cylinders used in conveyors, pick-and-place units, and various handling systems plays a vital role. Proper cylinder maintenance helps maintain efficiency and reliability in moving and positioning materials.

For packaging machinery, replacing seals on cylinders within packaging and filling equipment is essential. This maintenance task helps prevent leaks and extends the lifespan of the machinery, ensuring consistent packaging quality.

In electronic component manufacturing, cylinder upkeep is critical for precision assembly equipment. Well-maintained cylinders contribute to the accuracy and reliability needed in the production of delicate electronic parts.

Within the food and beverage processing industry, the use of seal kits for cylinders in both processing and packaging lines is necessary. These kits help maintain hygiene standards and ensure the proper functioning of pneumatic systems.

Across general industrial pneumatics, any application that requires dependable sealing for ISO 15552 cylinders benefits from thorough maintenance. Reliable sealing is key to the safety and efficiency of pneumatic equipment in various industrial settings.

Support and Services:

Our Pulse Valve Diaphragm is designed for durability and optimal performance in demanding industrial applications. For technical support, we provide comprehensive guidance on installation, maintenance, and troubleshooting to ensure your system operates efficiently.

Our services include detailed product documentation, replacement part availability, and expert advice to help you select the right diaphragm for your specific pulse valve model. We also offer training resources to assist your technical team in proper handling and servicing of the diaphragm.

Should you encounter any issues or require assistance with product compatibility, performance optimization, or warranty claims, our technical support team is equipped to provide prompt and effective solutions tailored to your needs.

Regular maintenance and timely replacement of the pulse valve diaphragm are crucial to prevent system downtime and maintain optimal pulse valve operation. We recommend following the maintenance schedule outlined in the product manual and using only genuine replacement parts supplied by us.

For further information on our Pulse Valve Diaphragm product line and support services, please refer to our online resources or product catalogs that offer detailed specifications and application guidelines.

Packing and Shipping:

The Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. Each diaphragm is individually sealed in a protective plastic bag to prevent contamination and damage. The sealed diaphragms are then placed in sturdy, cushioned boxes designed to withstand handling and shipping stresses. Packaging materials are chosen to minimize movement and provide shock absorption.

For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. All shipments are labeled clearly with product information and handling instructions. We also offer customized packaging solutions for bulk orders or special requirements to meet customer needs.

Our packaging and shipping processes comply with industry standards to maintain product integrity from our facility to your doorstep, ensuring that the Pulse Valve Diaphragm arrives in perfect condition and ready for installation.