Product Description:
These SMC cylinder seal kits are meticulously crafted replacement sets specifically designed for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders that adhere to the ISO 15552 standard. Suitable for bore sizes ranging from 32mm up to 160mm, each kit contains all the critical sealing components necessary for a comprehensive cylinder rebuild. This includes a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.
The seals are produced using premium materials such as NBR (nitrile rubber), resin, and urethane, which guarantee excellent durability and reliable performance in a variety of industrial pneumatic environments. These kits are capable of operating within a temperature range from -10°C to +70°C and comply with RoHS standards. Additionally, each kit comes with a grease pack to ensure proper lubrication during installation, with quantities tailored to the bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm bore sizes.
Regular replacement of seals using these kits helps restore the cylinder’s operational efficiency, prevents air leaks, and significantly extends the service life of existing actuators, all at a fraction of the cost compared to purchasing new cylinders. The CS96 series cylinders feature a profile tube construction with enclosed tie rods, while the combination of air cushions and bumper cushions effectively minimizes noise generated at the end of the stroke.
Features:
This Complete Seal Kit provides everything needed for a full cylinder rebuild. Each kit contains a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and a tube gasket, ensuring comprehensive restoration of your cylinder's performance.
The seal kits are available in a wide range of bore sizes, including 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm. This variety makes it easy to find the perfect fit for your specific cylinder model.
Manufactured from high-quality materials such as NBR (nitrile rubber), resin, and urethane, these seals deliver excellent resistance against wear, compression set, and exposure to typical pneumatic media, ensuring durability and long-lasting operation.
Designed specifically for CS96 series tie rod cylinders, the kits comply with the ISO 15552 standard, guaranteeing compatibility and reliable performance in standardized pneumatic systems.
Each kit also includes a grease pack to facilitate proper lubrication during installation, helping to prolong the life of your seals and maintain smooth cylinder function.
By replacing worn seals, the kit effectively eliminates both internal and external leakage, restoring the cylinder's original force and speed. This enhancement leads to improved efficiency and consistent operation.
The seal kit is compatible with cylinders equipped with air cushion and bumper cushion combinations, contributing to quieter operation by reducing noise at the end of each stroke.
Offering a cost-effective maintenance solution, this kit costs only a fraction of a new cylinder while significantly extending the service life of your actuator.
Installation is quick and straightforward, designed to work with standard tools for hassle-free replacement, reducing downtime and maintenance effort.
Suitable for applications operating within a temperature range of -10°C to +70°C, the seals perform reliably under various environmental conditions.
The seal kit is RoHS compliant, meeting important environmental and safety standards to support responsible manufacturing and usage.
Featuring a single kit number per bore size, this product simplifies inventory management, making it ideal for stocking and ensuring that the right seals are always available when needed.
Technical Parameters:
| Product Type |
Repair Kit |
| Kit Contents |
Cushion Seal, Cushion Valve Seal, Wear Ring, Piston Seal, Rod Seal, Tube Gasket |
| Bore Sizes |
32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, 160mm |
| Seal Materials |
NBR |
| Series |
CS96 |
| Standard |
ISO 15552 |
| Description |
Pneumatic solenoid valve membrane, ASCO series 210 diaphragm, 2-way valve repair kit |
Applications:
In the realm of factory automation, the upkeep of tie rod cylinders plays a crucial role in ensuring the smooth operation of automated production lines. Regular maintenance helps prevent downtime and extends the lifespan of these essential components.
When it comes to material handling, the repair and servicing of cylinders used in conveyors, pick-and-place units, and various handling systems are vital. Efficient cylinder maintenance guarantees consistent performance and reduces the risk of operational failures.
Packaging machinery requires careful attention, particularly regarding the replacement of seals for cylinders involved in packaging and filling equipment. Proper seal replacement helps maintain the integrity of the packaging process and ensures reliable machine function.
In electronic component manufacturing, cylinder maintenance is essential for precision assembly equipment. Well-maintained cylinders contribute to the accuracy and efficiency needed in producing delicate electronic parts.
The food and beverage processing industry relies on seal kits for cylinders used in both processing and packaging lines. These seals are critical for maintaining hygiene standards and ensuring smooth operational workflows.
For general industrial pneumatics, reliable sealing solutions compliant with ISO 15552 standards are necessary for a wide range of applications. Proper cylinder sealing ensures durability and dependable performance across various industrial settings.
Support and Services:
Our Pulse Valve Diaphragm product is supported by a dedicated technical support team committed to ensuring optimal performance and longevity of your equipment. We provide comprehensive troubleshooting assistance, installation guidance, and maintenance tips to help you achieve efficient operation.
Services include detailed product documentation, usage recommendations, and timely updates on product improvements. Our experts are available to assist with any technical inquiries and to provide solutions tailored to your specific application requirements.
Additionally, we offer product training sessions and on-site support to facilitate proper handling and replacement of the diaphragm, minimizing downtime and enhancing system reliability. Our goal is to deliver exceptional service that supports your operational success.
Packing and Shipping:
The Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. Each diaphragm is individually sealed in a protective plastic wrap to prevent contamination and damage. It is then placed in a sturdy, cushioned box designed to absorb shocks and vibrations.
For shipping, we use reliable carriers with tracking options to guarantee timely and secure delivery. The packaging is clearly labeled with handling instructions to maintain product integrity. Whether shipping domestically or internationally, we ensure that the Pulse Valve Diaphragm arrives in perfect condition, ready for immediate use.
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