Product Description:
These SMC cylinder seal kits are precision-engineered replacement sets specifically designed for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders, which conform to the ISO 15552 standard. Suitable for bore sizes ranging from 32mm to 160mm, each kit contains all the essential sealing components necessary for a complete cylinder rebuild. The included parts are the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.
Manufactured from high-quality materials such as NBR (nitrile rubber), resin, and urethane, the seals guarantee exceptional durability and reliable performance in a wide variety of industrial pneumatic applications. These kits can operate efficiently within a temperature range of -10°C to +70°C and comply with RoHS standards. Additionally, each kit comes with a grease pack to ensure proper lubrication during installation, with amounts varying depending on bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm bores.
Regular replacement of seals using these kits helps to restore the cylinder’s performance, prevent air leakage, and significantly extend the service life of existing actuators while minimizing maintenance costs compared to full replacements. The CS96 series cylinders feature a profile tube design with enclosed tie rods. Furthermore, the combination of air cushion and bumper cushion effectively reduces noise at the end of the stroke, enhancing operational efficiency and comfort.
Features:
The Complete Seal Kit is designed for comprehensive cylinder rebuilding and includes all necessary components such as cushion seals, cushion valve seals, wear rings, piston seals, rod seals, and tube gaskets. This ensures a full and effective restoration of your cylinder’s functionality.
Available in a broad range of bore sizes, this seal kit caters to cylinders with diameters of 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm. This flexibility makes it suitable for various applications requiring different cylinder sizes.
Crafted from high-quality materials including NBR (nitrile rubber), resin, and urethane, these seals provide excellent resistance to wear, compression set, and common pneumatic media. This ensures durability and long-lasting performance under typical operating conditions.
The kit is specifically engineered for CS96 series tie rod cylinders and conforms to the ISO 15552 standard, guaranteeing compatibility and adherence to international quality benchmarks.
Each package also includes a grease pack to facilitate proper lubrication during installation, helping to achieve optimal sealing and smooth operation.
By replacing worn seals, this kit effectively eliminates both internal and external leakage, restoring the cylinder’s original force output and operating speed, thereby improving overall equipment performance.
The seal kit supports quiet operation, being compatible with cylinders equipped with air cushion and bumper cushion combinations, which help reduce noise at the end of the stroke.
Offering a cost-effective solution for maintenance, this kit significantly extends the life of actuators at only a fraction of the cost of purchasing a new cylinder, making it an economical choice for upkeep.
Installation is quick and straightforward, designed for easy replacement using standard tools, which minimizes downtime and simplifies maintenance procedures.
Suitable for use in temperature environments ranging from -10°C to +70°C, the kit is versatile enough for a variety of industrial settings.
Additionally, the seal kit is RoHS compliant, ensuring that it meets relevant environmental and safety standards.
With a single kit number designated per bore size, inventory management is simplified, making this seal kit ideal for stocking and streamlined procurement processes.
Technical Parameters:
| Product Type |
Repair Kit |
| Kit Contents |
Cushion Seal, Cushion Valve Seal, Wear Ring, Piston Seal, Rod Seal, Tube Gasket |
| Bore Sizes |
32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, 160mm |
| Series |
CS96 |
| Standard |
ISO 15552 |
| Seal Materials |
NBR |
| Description |
ASCO 8210 series spare diaphragm, 2-way valve repair kit, Industrial valve diaphragm repair part |
Applications:
Factory Automation
We specialize in the maintenance of tie rod cylinders used within automated production lines. Our services ensure that your automation equipment operates smoothly and efficiently with minimal downtime.
Material Handling
Our expertise extends to the repair of cylinders found in conveyors, pick-and-place units, and various material handling systems. Proper cylinder upkeep is critical for maintaining optimal performance in your material movement processes.
Packaging Machinery
We provide seal replacement services for cylinders used in packaging and filling machinery. Keeping these seals in excellent condition helps prevent leaks and maintain consistent packaging quality.
Electronic Component Manufacturing
Precision assembly equipment in electronic component manufacturing requires well-maintained cylinders. Our cylinder maintenance services ensure reliable operation and high productivity in this demanding environment.
Food and Beverage Processing
To support processing and packaging lines in the food and beverage industry, we offer seal kits designed specifically for cylinders. These kits help maintain hygiene standards and operational reliability.
General Industrial Pneumatics
For any industrial application that relies on trustworthy ISO 15552 cylinder sealing, we provide comprehensive solutions to guarantee durable and efficient pneumatic operation.
Support and Services:
Our Pulse Valve Diaphragm product is supported by a dedicated technical support team committed to ensuring optimal performance and longevity of your equipment. We provide comprehensive services including installation guidance, troubleshooting assistance, and maintenance recommendations to help you achieve maximum efficiency.
Our experts are available to assist with identifying the correct diaphragm specifications for your specific application, ensuring compatibility and reliability. We also offer replacement parts and detailed documentation to facilitate easy and accurate servicing.
Regular maintenance and timely replacement of the pulse valve diaphragm are crucial to prevent system downtime and maintain effective operation. We provide detailed service manuals and technical resources to guide you through inspection and maintenance procedures.
For any technical inquiries or support needs, our knowledgeable team is ready to provide prompt and effective solutions, helping you to minimize operational disruptions and extend the service life of your pulse valve diaphragm.
Packing and Shipping:
Product Packaging and Shipping for Pulse Valve Diaphragm
Each Pulse Valve Diaphragm is carefully packaged to ensure protection during transit. The diaphragms are first placed in anti-static bags to prevent damage from moisture and dust. These are then securely fitted into custom-designed foam inserts that provide cushioning and prevent movement inside the box.
The packaged diaphragms are placed in sturdy, corrugated cardboard boxes, which are sealed with strong adhesive tape. For bulk orders, multiple boxes are packed into larger cartons and palletized for added safety and ease of handling.
We offer various shipping options including air freight, sea freight, and express courier services to meet your delivery requirements. All shipments are tracked, and customers receive a tracking number to monitor their order status in real time.
Our packaging and shipping process ensures that the Pulse Valve Diaphragm arrives at your facility in perfect condition, ready for immediate use.
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