SMC CS96 Series ISO 15552 Pneumatic Cylinder Seal Kit with NBR Seals for 40mm Bore Complete Rebuild

Product Description:

The SMC cylinder seal kits are meticulously engineered as replacement sets specifically intended for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders, which comply with the ISO 15552 standard. These kits are available for cylinder bore sizes ranging from 32mm to 160mm. Each set contains all the vital sealing components necessary for a thorough cylinder rebuild, including the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.

Manufactured from premium materials such as NBR (nitrile rubber), resin, and urethane, the seals guarantee outstanding durability and reliable performance across a broad spectrum of industrial pneumatic applications. These kits are designed to operate efficiently within a temperature range of -10°C to +70°C and comply with RoHS standards. Additionally, each kit comes with a grease pack to ensure proper lubrication during installation, with quantities tailored to the bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm.

Regular replacement of seals using these kits helps restore optimal cylinder performance, prevents air leakage, and significantly extends the service life of existing actuators, all while being more cost-effective compared to purchasing new units. The CS96 series cylinders feature a profile tube design with enclosed tie rods. Moreover, the combination of air cushion and bumper cushion effectively minimizes noise at the end of each stroke, enhancing overall operational efficiency.

Features:

The Complete Seal Kit is designed to facilitate a full cylinder rebuild. Each kit includes essential components such as a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket, ensuring comprehensive restoration of your cylinder’s sealing system.

This kit is available in a wide range of bore sizes, catering to cylinders with diameters of 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm. This variety ensures compatibility with many common cylinder sizes.

Manufactured from high-quality materials including NBR (nitrile rubber), resin, and urethane, the seals provide excellent resistance to wear, compression set, and typical pneumatic media. These materials contribute to the durability and reliability of the seals under demanding conditions.

The seal kit is specifically designed for the CS96 series tie rod cylinders, conforming to the ISO 15552 standard. This ensures precise fit and performance for cylinders built to this widely accepted international specification.

For added convenience during installation, each kit includes a grease pack. Proper lubrication helps to reduce friction and ensure smooth operation of the seals within the cylinder.

Replacing worn seals with this kit effectively eliminates both internal and external leakage. This restoration results in the return of the cylinder’s original force and speed, improving overall actuator performance.

The seal kit supports quiet operation by being compatible with cylinders that feature a combination of air cushion and bumper cushions. This design aids in reducing noise levels at the end of each stroke.

Offering a cost-effective maintenance solution, this kit represents only a fraction of the expense of purchasing a new cylinder. It significantly extends the service life of your actuator, making it a smart investment.

Installation is quick and straightforward, as the kit is designed for easy replacement using standard tools, minimizing downtime.

Suitable for applications with operating temperatures ranging from -10°C to +70°C, the seals maintain their performance across various working environments.

Furthermore, the kit complies with RoHS standards, meeting environmental and safety requirements.

Ideal for stocking purposes, the availability of a single kit number per bore size simplifies inventory management, making it easier to maintain the correct parts on hand.

Technical Parameters:

Applications:

In the realm of factory automation, maintaining tie rod cylinders is essential for the seamless operation of automated production lines. Regular upkeep ensures that these critical components perform efficiently, minimizing downtime and maximizing productivity.

Material handling systems also benefit from cylinder repairs, particularly in conveyors, pick-and-place units, and other handling equipment. Proper maintenance guarantees the smooth movement and positioning of materials throughout the manufacturing process.

When it comes to packaging machinery, replacing seals in cylinders used within packaging and filling equipment plays a vital role. This maintenance task helps prevent leaks and ensures the integrity and reliability of packaging operations.

In the manufacture of electronic components, cylinders used in precision assembly equipment require diligent care. Maintaining these cylinders is crucial for preserving the accuracy and quality of the assembly process.

The food and beverage industry relies on seal kits designed for cylinders within processing and packaging lines. These specialized kits help maintain hygiene standards and the consistent performance of pneumatic cylinders.

Across general industrial pneumatic applications, dependable sealing for ISO 15552 cylinders is a fundamental requirement. Ensuring reliable seals supports a wide range of machinery and equipment, enhancing overall operational reliability.

Support and Services:

Our Pulse Valve Diaphragm product is supported by a dedicated technical support team committed to ensuring optimal performance and longevity of your equipment. We provide comprehensive installation guidance, maintenance procedures, and troubleshooting assistance to help you quickly resolve any issues.

Services include detailed product documentation, replacement parts availability, and expert advice to maximize the efficiency of your pulse valve systems. Whether you require on-site support or remote consultation, our specialists are ready to assist you in selecting the right diaphragm and maintaining your system’s reliability.

Regular maintenance services and performance evaluations are also offered to prevent unexpected downtime and extend the service life of your pulse valve diaphragms. Trust our technical support and services to keep your operations running smoothly.

Packing and Shipping:

Each Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. The diaphragms are placed in anti-static bags and cushioned with foam inserts to prevent any damage or deformation. The packaging is then sealed in sturdy, corrugated cardboard boxes that are clearly labeled with product information and handling instructions.

For shipping, we use reliable carriers to guarantee timely and safe delivery. Packages are tracked throughout the shipping process, and insurance is provided for all shipments to protect against loss or damage. Whether shipping domestically or internationally, we ensure that the Pulse Valve Diaphragm arrives in excellent condition, ready for immediate use.