Product Description:
These SMC cylinder seal kits are meticulously engineered replacement sets specifically developed for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders that comply with ISO 15552 standards. The kits are available for bore sizes ranging from 32mm to 160mm, and each package contains all the vital sealing components necessary for a comprehensive cylinder rebuild. These components include the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket.
The seals included in the kits are produced from premium materials such as NBR (nitrile rubber), resin, and urethane. This selection of materials guarantees outstanding durability and reliable performance in a broad spectrum of industrial pneumatic applications. Additionally, the kits are designed to function efficiently within a temperature range of -10°C to +70°C and comply with RoHS standards. To ensure proper lubrication during installation, a grease pack is provided with each kit, with quantities tailored to bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm.
By regularly replacing seals using these kits, users can restore the optimal performance of their cylinders, prevent air leakage, and significantly extend the operational lifespan of their existing actuators. This maintenance approach offers a cost-effective alternative to full cylinder replacement. The CS96 series cylinders boast a profile tube design that incorporates enclosed tie rods, while the combination of air cushion and bumper cushion effectively diminishes noise at the end of piston strokes.
Features:
The Complete Seal Kit includes all necessary components for a full cylinder rebuild. Each kit contains a cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket, ensuring a comprehensive solution for maintenance and repair.
This kit is available in a wide range of bore sizes to fit cylinders with diameters of 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm, providing flexibility for various applications.
Manufactured with high-quality materials such as NBR (nitrile rubber), resin, and urethane, the seals offer excellent resistance to wear, compression set, and the typical media encountered in pneumatic systems, enhancing durability and performance.
Designed specifically for the CS96 series tie rod cylinders, these kits comply with the ISO 15552 standard, guaranteeing compatibility and reliable operation within industry specifications.
Each seal kit includes a grease pack to ensure proper lubrication during installation, facilitating smooth assembly and optimal function of the cylinder components.
By replacing worn seals, the kit effectively eliminates both internal and external leakage, restoring the cylinder’s original force and speed, thereby improving overall performance.
The seals are compatible with cylinders that feature an air cushion and bumper cushion combination, contributing to quieter operation by reducing noise at the end of the stroke.
Offering a cost-effective maintenance solution, the seal kits extend the service life of actuators at only a fraction of the cost of purchasing a new cylinder.
Installation is quick and straightforward, designed for easy replacement using standard tools, minimizing downtime and labor efforts.
These kits are suitable for operating temperatures ranging from -10°C to +70°C, making them adaptable to a variety of working environments.
Additionally, the product complies with RoHS environmental and safety standards, ensuring it meets regulatory requirements.
With a single kit number assigned per bore size, inventory management is simplified, making these kits ideal for stocking and efficient maintenance planning.
Technical Parameters:
| Product Type |
Repair Kit |
| Seal Materials |
NBR |
| Bore Sizes |
32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, 160mm |
| Series |
CS96 |
| Standard |
ISO 15552 |
| Kit Contents |
Cushion Seal, Cushion Valve Seal, Wear Ring, Piston Seal, Rod Seal, Tube Gasket |
Applications:
In the realm of factory automation, maintaining tie rod cylinders is essential to ensure smooth operation within automated production lines. Regular upkeep helps prevent breakdowns and enhances the efficiency of manufacturing processes.
Material handling systems rely heavily on cylinders found in conveyors, pick-and-place units, and various handling equipment. Timely repair and maintenance of these cylinders are crucial to maintain seamless movement and reduce downtime in logistics and assembly tasks.
Packaging machinery often requires the replacement of seals within cylinders used in packaging and filling equipment. Proper seal maintenance guarantees the integrity of the packaging process and prevents leaks that could compromise product quality.
In the production of electronic components, cylinders in precision assembly equipment demand meticulous maintenance. Ensuring their optimal condition contributes to high accuracy and consistent assembly results in the manufacturing of sensitive electronic devices.
The food and beverage processing industry utilizes seal kits designed for cylinders operating in processing and packaging lines. These kits help maintain hygiene standards and reliable performance required in the handling of consumable goods.
Across general industrial pneumatics, applications require trustworthy sealing solutions compliant with ISO 15552 standards. This ensures dependable operation and longevity of cylinders used in a broad range of industrial settings.
Support and Services:
Our Pulse Valve Diaphragm is designed for high performance and durability in demanding industrial environments. To ensure optimal functionality, it is essential to follow proper installation, maintenance, and troubleshooting procedures.
For installation, ensure the diaphragm is correctly seated and secured to prevent air leaks. Use compatible lubricants if specified, and avoid exposure to sharp objects or excessive force during handling.
Regular maintenance includes inspecting the diaphragm for signs of wear, cracks, or deformation. Replace the diaphragm promptly if any damage is detected to maintain efficient valve operation and prevent system downtime.
If you experience issues such as reduced pulse valve efficiency, air leaks, or abnormal noises, first check the diaphragm condition and installation. Cleaning or replacing the diaphragm often resolves these problems.
Our technical support team is committed to assisting you with product selection, installation guidance, and troubleshooting advice to maximize the performance and lifespan of your Pulse Valve Diaphragm.
Packing and Shipping:
Each Pulse Valve Diaphragm is carefully packaged to ensure protection during transit and storage. The diaphragms are individually sealed in anti-static bags to prevent contamination and damage. They are then placed in sturdy, cushioned boxes designed to absorb shocks and vibrations.
For shipping, we use reliable carriers with tracking options to guarantee timely and safe delivery. Each shipment includes a detailed packing list and product information to facilitate easy identification and inventory management. We also offer customized packaging solutions upon request to meet specific customer requirements.
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