ISO 15552 Standard Pneumatic Actuator Overhaul Kit with NBR Seals for 32mm to 160mm Bore Sizes

Product Description:

These SMC cylinder seal kits are precision-engineered replacement sets specifically developed for the maintenance and overhaul of CS96 series tie rod pneumatic cylinders. These cylinders conform to the ISO 15552 standard, ensuring compatibility and reliability. The kits are available for a wide range of bore sizes, from 32mm up to 160mm.

Each kit contains all the essential sealing components needed for a comprehensive cylinder rebuild. This includes the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket. These parts are carefully selected to guarantee a thorough and effective refurbishment of the cylinder.

The seals are made from high-quality materials such as NBR (nitrile rubber), resin, and urethane. These materials offer outstanding durability and performance, making the kits suitable for various industrial pneumatic applications. They operate efficiently within a temperature range of -10°C to +70°C and fully comply with RoHS standards. Additionally, each kit comes with a grease pack to ensure proper lubrication during installation. The grease quantity varies depending on the bore size: 10g for 32-50mm, 20g for 63-80mm, 30g for 100mm, and 40g for 125-160mm bores.

Regular replacement of seals using these kits helps restore optimal cylinder performance, prevents air leakage, and significantly extends the service life of existing actuators. This maintenance approach offers a cost-effective alternative to full cylinder replacement. The CS96 series cylinders themselves feature a profile tube design with enclosed tie rods, while the combination of air cushion and bumper cushion effectively minimizes noise at the stroke's end.

Features:

The Complete Seal Kit is designed for a full cylinder rebuild, containing all essential components such as the cushion seal, cushion valve seal, wear ring, piston seal, rod seal, and tube gasket. This comprehensive kit ensures that every part required for maintenance is included, providing a convenient solution for cylinder refurbishment.

Available in a wide range of bore sizes, the kit fits cylinders with diameters of 32mm, 40mm, 50mm, 63mm, 80mm, 100mm, 125mm, and 160mm. This variety allows compatibility with numerous cylinder models, making it a versatile choice for various pneumatic applications.

Manufactured using high-quality materials such as NBR (nitrile rubber), resin, and urethane seals, the kit offers excellent durability. These materials provide outstanding resistance to wear, compression set, and the effects of typical pneumatic media, ensuring long-lasting performance under demanding conditions.

Specifically engineered for the CS96 series tie rod cylinders, the seal kit complies with the ISO 15552 standard. This compliance guarantees compatibility and reliable function when used with cylinders that meet this international standard.

Each kit also includes a grease pack to facilitate proper lubrication during installation, enhancing the lifespan and efficiency of the seals. Proper lubrication helps prevent premature wear and maintains smooth operation of the cylinder components.

Replacing worn seals with this kit effectively restores cylinder performance by eliminating both internal and external leakage. This restoration results in the recovery of the cylinder’s original force and speed, thereby improving overall system efficiency.

The kit is compatible with cylinders that feature a combination of air cushion and bumper cushion, promoting quiet operation by reducing noise at the end of the stroke. This makes it an excellent choice for applications where noise reduction is important.

Offering cost-effective maintenance, the Complete Seal Kit is a fraction of the price of a new cylinder while significantly extending the service life of actuators. This makes it an economical option for maintaining pneumatic systems.

Installation is designed to be quick and simple, requiring only standard tools for replacement. This ease of installation minimizes downtime and labor costs associated with maintenance.

The seal kit is suitable for use in operating temperatures ranging from -10°C to +70°C, ensuring reliable performance in a variety of environments. Additionally, it meets RoHS compliance standards, adhering to environmental and safety regulations.

With a single kit number assigned per bore size, inventory management is streamlined, making it ideal for stocking and efficient parts handling.

Technical Parameters:

Applications:

In the realm of factory automation, the upkeep of tie rod cylinders plays a crucial role in ensuring the smooth operation of automated production lines. Regular maintenance helps prevent downtime and maintains efficiency in manufacturing processes.

When it comes to material handling, the repair of cylinders used in conveyors, pick-and-place units, and various handling systems is essential. Proper cylinder servicing guarantees the reliability and longevity of these critical components.

For packaging machinery, replacing seals in cylinders used within packaging and filling equipment is a key maintenance task. This process helps maintain equipment performance and prevents leakage, thereby supporting continuous production flows.

In the field of electronic component manufacturing, maintaining cylinders in precision assembly machines is vital. Accurate and efficient cylinder function ensures high-quality assembly and consistent product output.

The food and beverage processing industry benefits from the use of seal kits designed specifically for cylinders in processing and packaging lines. These kits aid in preserving hygiene standards while ensuring equipment reliability.

Across general industrial pneumatics, applications that demand dependable sealing for ISO 15552 cylinders depend on rigorous maintenance practices. Effective sealing solutions contribute to operational stability and reduced maintenance costs.

Support and Services:

Our Pulse Valve Diaphragm product is designed to ensure optimal performance and reliability in various industrial applications. For technical support, our team of experts is available to assist with installation guidance, troubleshooting, and maintenance procedures to maximize the lifespan and efficiency of your pulse valve diaphragm.

We offer comprehensive services including product selection assistance, custom solutions tailored to your specific operational requirements, and on-site support to address any challenges that may arise during use. Additionally, we provide detailed documentation and training resources to help your maintenance personnel understand the correct handling and replacement techniques.

Regular maintenance services are recommended to prevent unexpected downtime and to maintain the integrity of the diaphragm. Our support includes inspection protocols, replacement schedules, and compatibility checks with your existing system components.

Whether you require routine maintenance support or assistance with complex system integration, our technical support team is committed to delivering prompt and effective solutions to ensure your pulse valve diaphragm operates at peak performance.

Packing and Shipping:

The Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. Each diaphragm is individually sealed in anti-static, moisture-resistant packaging to prevent damage from environmental factors. The product is then placed in a sturdy, cushioned box designed to absorb shocks and vibrations, maintaining the integrity of the diaphragm throughout shipping.

For shipping, we use reliable carriers with tracking options to guarantee timely and secure delivery. Our packaging materials are selected to comply with international shipping standards, ensuring the Pulse Valve Diaphragm arrives in perfect condition, ready for immediate use.