Product Description:
These cylinder seal kits are meticulously crafted as precision replacement sets, specifically designed for the maintenance and complete overhaul of RHC series high power pneumatic cylinders. Suitable for bore diameters ranging from 20mm to 100mm, each kit contains all the essential sealing components needed for a thorough cylinder rebuild. Included parts are the cushion seal, piston seal, wear ring, cylinder tube gasket, rod seal, and various O-rings.
The seals are produced using premium materials such as NBR (nitrile rubber), specialized resin, and urethane. This careful selection of materials guarantees outstanding durability and performance under a wide spectrum of industrial pneumatic conditions. The RHC series cylinders are engineered for demanding high-speed and high-load applications, featuring an extended cushion design that effectively halts heavy or fast-moving loads while preserving the straightforward mechanism of a standard air cushion cylinder. Additionally, each kit comes with a 10-gram grease pack to ensure proper lubrication during installation.
Consistent replacement of seals using these kits helps restore optimal cylinder function, prevents air leaks, and significantly prolongs the operational life of existing actuators, all at a much lower cost compared to purchasing new cylinders. These seal kits are compatible with both RHCL and RHCB series high power pneumatic cylinders.
Note: Item 21, the piston gasket, is considered a non-serviceable part and is therefore not included in these seal kits.
Features:
The Complete Seal Kit is designed for a full cylinder rebuild, containing all necessary components such as cushion seals, piston seals, wear rings, cylinder tube gaskets, rod seals, and O-rings. This comprehensive kit ensures that every part needed for an effective repair is included.
These kits are available in a wide range of bore sizes, including 20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 80mm, and 100mm, making them compatible with many different cylinder models. This variety supports flexibility for various applications and requirements.
Manufactured from high-quality materials like NBR (nitrile rubber), special resin, and urethane, these seals deliver outstanding resistance to wear and compression set. They are specially designed to withstand typical pneumatic media, ensuring long-lasting performance and durability.
Engineered with a high power design, the kits are compatible with RHC series cylinders that offer 10 to 20 times the energy absorption capacity compared to general-purpose cylinders. This makes them suitable for demanding industrial environments where enhanced durability is critical.
Each kit also includes a 10-gram grease pack to facilitate proper lubrication during installation. This addition helps ensure smooth operation and maximizes the life expectancy of the seals and cylinder components.
By replacing worn seals, these kits effectively eliminate both internal and external leakage, restoring the cylinder's original force and speed. This restoration improves overall equipment efficiency and reliability.
Designed to support high-speed operations, the kits are ideal for cylinders running at speeds up to 3000 mm/s, handling light to medium loads without compromising performance.
Offering a cost-effective maintenance solution, the seal kits are priced at a fraction of the cost of a new cylinder. This makes it an economical choice for extending the service life of actuators and reducing downtime.
The installation process is quick and straightforward, requiring only standard tools. This ease of replacement minimizes maintenance time and simplifies cylinder upkeep.
The seal kits are suitable for use within an operating temperature range of -10°C to +70°C. This range accommodates various environmental conditions encountered in typical industrial settings.
Finally, the availability of a single kit number per bore size simplifies inventory management, making it ideal for stocking purposes and efficient supply chain handling.
Technical Parameters:
| Product Type |
Seal Kit / Repair Kit |
| Operating Temperature |
-10°C To +70°C |
| Seal Materials |
NBR |
| Bore Sizes |
20mm, 25mm, 32mm, 40mm, 50mm, 63mm, 80mm, 100mm |
| Kit Contents |
Cushion Seal, Piston Seal, Wear Ring, Tube Gasket, Rod Seal, O-rings |
| Series |
RHC / RHCL / RHCB |
Applications:
High-Speed Automation
We specialize in the maintenance of cylinders used in high-speed automated production lines, ensuring optimal performance and minimal downtime.
Material Handling
Our services include the repair of cylinders found in conveyors, pick-and-place units, and various handling systems to keep your operations running smoothly.
Clamping and Pressing
We offer seal replacement solutions for cylinders involved in high-force clamping, lifting, and pressing tasks, enhancing reliability and safety.
Packaging Machinery
Seal kits are available for cylinders used in high-speed packaging and filling equipment to maintain efficiency and prevent leaks.
Electronic Component Manufacturing
Our expertise extends to cylinder maintenance within precision assembly equipment utilized in the manufacturing of electronic components.
General Industrial Pneumatics
We support a wide range of applications that demand reliable, high-power cylinder sealing to ensure consistent industrial performance.
Support and Services:
Our Pulse Valve Diaphragm is designed for reliable performance in demanding industrial applications. To ensure optimal functionality and longevity, regular maintenance and proper handling are essential. The diaphragm should be inspected periodically for signs of wear, cracks, or deformation. Replacement is recommended if any damage is detected to prevent valve malfunction.
When servicing the pulse valve diaphragm, always use compatible tools and follow the manufacturer’s installation guidelines carefully. Avoid exposure to harsh chemicals or extreme temperatures beyond the specified operating range, as these conditions can degrade the diaphragm material.
For troubleshooting, common issues such as air leaks, inconsistent pulsing, or valve failure can often be traced back to diaphragm condition. Checking the diaphragm should be a primary step in diagnosing pulse valve problems. Using genuine replacement diaphragms ensures compatibility and maintains system integrity.
Our technical support team is available to provide guidance on installation procedures, maintenance best practices, and troubleshooting techniques to help maximize the performance of your pulse valve diaphragm. We recommend consulting the product manual for detailed instructions and adhering to safety protocols during all servicing activities.
Packing and Shipping:
Each Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. The diaphragm is first placed in a protective plastic bag to prevent contamination and moisture exposure. It is then cushioned with foam or bubble wrap to absorb any shocks or impacts.
The packaged diaphragm is placed inside a sturdy, corrugated cardboard box, which is labeled clearly with product information, handling instructions, and shipping details. For bulk orders, multiple units are securely packed in larger boxes with dividers to avoid movement and damage.
All packages are sealed tightly and inspected for quality assurance before shipment. We use reliable shipping carriers to deliver the product safely and promptly to your specified address. Tracking information will be provided to ensure you can monitor the shipment status at all times.
Please handle the package with care upon delivery to maintain the integrity of the Pulse Valve Diaphragm.
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