Product Description:
ASCO C113 Series Diaphragm Repair Kits
The ASCO C113 series diaphragm repair kits are meticulously engineered replacement membranes specifically designed for the ASCO 353 series pulse jet solenoid valves. These valves are commonly utilized in industrial dust collector and baghouse systems. Serving as vital sealing and actuating components, the diaphragms regulate the valve’s opening and closing actions, enabling the delivery of compressed air pulses that efficiently clean filters.
These repair kits accommodate a wide array of port sizes, ranging from 3/4″ up to 3″. Typically, each kit contains both the diaphragm and the spring, providing a complete solution for on-site replacements.
Available materials for the diaphragms include NBR (nitrile), FKM (fluororubber), and TPE (thermoplastic elastomer). Each material offers distinct advantages in terms of thermal aging resistance and chemical compatibility. For general-purpose use, NBR diaphragms operate efficiently within temperatures spanning from -10°C to +80°C. FKM diaphragms are tailored for harsher environments that demand superior chemical resistance. Meanwhile, TPE diaphragms provide exceptional flexibility and can withstand a broader temperature range, extending from -30°C up to +150°C.
The repair kits are precisely engineered to match specific ASCO valve models, including but not limited to SCG353A043, SCG353A044, SCG353A045, SCG353A046, SCG353A047, SCG353A050, SCG353A051, G353A041, G353A042, G353A045, G353A046, G353A048, G353A049, and SCXE353060. Renowned globally for their reliability, ASCO C113 series diaphragms ensure efficient high-flow pulse jet cleaning in industrial dust collection applications while requiring minimal maintenance.
Features:
Our product line offers comprehensive part number coverage, including C113444, C113825, C113826, C113827, C113684, C113685, C113686, and C113928. These parts are compatible with a wide variety of ASCO pulse valves, ensuring that you can find the right component for your specific needs.
We provide multiple material options to suit different operational environments. Standard NBR (Nitrile Butadiene Rubber) is available for temperatures ranging from -10°C to +80°C. For higher temperature applications, we offer FKM (fluororubber), and for broader temperature ranges from -30°C to +150°C, TPE (thermoplastic elastomer) is available.
Our complete repair kits include both the diaphragm and spring, enabling full field replacement with ease. This ensures that your maintenance procedures are straightforward and efficient, reducing downtime.
Each component is precision engineered to provide superior sealing performance. This attention to detail guarantees reliable valve operation and minimizes air leakage, enhancing the overall efficiency of your system.
Designed for durability, our products offer a high cycle life, capable of withstanding millions of pulse cycles in demanding dust collector environments. The robust construction incorporates reinforced and wear-resistant materials, ensuring a long operating life.
Our parts cover a broad size range, accommodating 3/4", 1", 1.5", 2", 2.5", and 3" port sizes. This versatility allows for seamless integration with various valve configurations.
Maintenance is made easy with a simple replacement procedure, which helps to minimize downtime and keep your system running smoothly. Additionally, all products meet OEM quality standards, being manufactured precisely to ASCO specifications for reliable fit and performance.
Technical Parameters:
| Valve Series |
ASCO 353 Series Pulse Valves |
| Temperature Range |
NBR: -10 To 80°C, TPE: -30 To 150°C, KM: -10 To 120°C |
| Material |
NBR / TPE, FKM, TPE |
| Working Pressure |
Up To 10 Bar |
| Port Size |
3/4″ & 1″, 1.5″, 2″, 2.5″, 3″ |
| Application |
Dust Collector Pulse Jet Cleaning Systems |
Applications:
Pulse Jet Baghouse Dust Collectors
Pulse jet baghouse dust collectors utilize reverse pulse cleaning techniques to maintain the efficiency of fabric filter bags. This method effectively removes accumulated dust particles, ensuring continuous filtration and reducing downtime.
Cartridge Filter Systems
Cartridge filter systems are designed for cleaning pleated cartridge filters. These systems provide reliable dust collection by capturing fine dust particles, making them suitable for various industrial applications.
Cement Industry Applications
In the cement industry, dust control is critical in areas such as kilns, mills, and material handling processes. Proper dust collection systems help maintain air quality and comply with environmental regulations.
Steel and Metallurgy
The steel and metallurgy sectors require effective fume extraction from furnaces and control of dust generated by blast furnaces. These measures are essential for ensuring worker safety and operational efficiency.
Power Generation
Power plants utilize dust control systems for fly ash collection and managing boiler dust. These systems are vital for minimizing environmental impact and maintaining the longevity of equipment.
Chemical Processing
Within chemical processing, handling powders and collecting dust during various processes is crucial. Effective dust collection solutions help in maintaining clean and safe production environments.
Mining and Quarrying
Dust control in mining and quarrying operations focuses on crushing and material handling activities. Implementing dust extraction systems reduces airborne particles, protecting workers and equipment.
Food and Grain Processing
Dust extraction systems play a vital role in food and grain processing facilities. These systems help maintain hygiene standards and prevent contamination during production.
General Industrial Filtration
Across various industries, the maintenance of pulse jet cleaning valves is essential for sustaining effective filtration. Regular upkeep ensures optimal performance of dust collection systems.
Support and Services:
Our Pulse Valve Diaphragm product is supported by a dedicated technical support team committed to ensuring optimal performance and longevity of your equipment. We provide comprehensive services including installation guidance, troubleshooting assistance, maintenance tips, and replacement part recommendations to help you maintain efficient operation.
Our experts are available to assist with any technical inquiries related to the Pulse Valve Diaphragm, offering detailed product information and practical solutions tailored to your specific application needs. We also provide detailed documentation, including user manuals and technical datasheets, to support your understanding and proper handling of the product.
Additionally, we offer repair and maintenance services to extend the lifespan of your Pulse Valve Diaphragm. Regular inspection and timely replacement of worn components are crucial, and our service team can guide you through these processes to minimize downtime and maximize reliability.
For customers seeking customized solutions, we provide consultation services to help select the appropriate diaphragm materials and specifications that best fit the environmental and operational conditions of your system.
Packing and Shipping:
Each Pulse Valve Diaphragm is carefully packaged to ensure maximum protection during transit. The diaphragm is first placed in a protective plastic sleeve to prevent any contamination or damage. It is then securely positioned within a custom-fitted box with cushioning materials to absorb shocks and vibrations. All packaging materials are selected to be environmentally friendly and recyclable.
For shipping, we use reliable and fast carriers to deliver the Pulse Valve Diaphragm safely to your location. Each package is clearly labeled with product information, handling instructions, and shipping details. Tracking information is provided upon dispatch, allowing you to monitor the shipment until it arrives. We also offer options for expedited shipping and bulk order handling to meet your specific needs.
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