Airtac 4V110-06 Multi Position Solenoid Valve Assembly 2 / 3 / 4 / 5 / 6 Station Integrated Manifold Kit Manual Override Design For Pneumatic Cylinder Control

Product Description:

The 4V series offers a comprehensive selection of pilot-operated 5/2-way pneumatic solenoid valves, along with individual replacement coils and pre-assembled multi-station manifold kits. These components are designed to provide reliable directional control of compressed air, specifically tailored for industrial automation applications. The series includes valve options with port sizes ranging from M5 and 1/8″ up to 1/2″. It features effective cross-sectional areas spanning from 12 mm² to 50 mm², alongside flow coefficients (Cv) between 0.56 and 2.80. This range ensures compatibility with various actuator sizes and speed requirements.

Valves in the 4V series are available in several configurations, including complete single or double solenoid assemblies, valve bodies only for manifold integration or replacement, and individual replacement coils available in AC220V or DC24V options to support field servicing needs. The pre-assembled multi-station manifold kits come in configurations of 2 to 10 stations for the 4V210-08 and 4V110-06 models, with special kits also offered for the 4V310-08 and 4V310-10 series. This integrated manifold design places multiple valves onto a single robust base, streamlining installation and conserving space within compact control cabinets. Additionally, centralized supply and exhaust ports minimize the number of external fittings and potential leakage points compared to separate valve piping. The independent wiring of each station allows AC and DC voltages to be mixed on the same manifold block, offering flexibility for systems using a combination of PLC controls and manual safety stations.

The valve bodies are made from aluminum alloy and utilize a sliding column structure that ensures effective sealing and a sensitive response. Their internal bores are precisely machined to decrease friction, resulting in low starting pressure requirements and extended service life. These valves do not require oil lubrication; however, if lubricated air is used, it must be supplied continuously, with ISO VG32 or an equivalent lubricant recommended. Each valve includes a manual override, facilitating installation and debugging even without electrical power. The coils have an IP65 rating and consume roughly 3 VA for AC or 3 W for DC, depending on the specific variant. Standard operating pressures range from 0.15 to 0.8 MPa (21 to 114 psi), with a proof pressure up to 1.2 MPa (175 psi). The valves are designed to operate reliably within temperatures from -20°C to +70°C.

Features:

The port sizes vary from M5 and 1/8″ up to 1/2″, encompassing models such as 4V110-M5, 4V110-06, 4V210-06, 4V210-08, 4V310-08, 4V310-10, and 4V410-15. This range ensures compatibility with a wide variety of pneumatic applications.

Featuring a 5/2-way pilot-operated directional control, these valves offer reliable switching capabilities designed for double-acting cylinders and pneumatic actuators. This control mechanism ensures precise and efficient operation.

There are options available with either single or double solenoids. Notably, the double solenoid models include a memory function that maintains the valve’s position, enhancing performance and stability during operation.

For scenarios requiring manifold integration or replacement where coils and wiring are already installed, a valve body-only option is provided. This design simplifies maintenance and system upgrades.

Individual replacement coils are also offered, available in AC220V and DC24V variants. This allows for convenient field servicing without the need to replace the entire valve unit, reducing downtime and costs.

Multi-station manifold kits come pre-assembled with configurations ranging from 2 to 10 stations for models like 4V210-08 and 4V110-06. Additional kits for models 4V310-08 and 4V310-10 are also available, helping to reduce installation space and assembly time significantly.

The integrated manifold base design consolidates multiple valves onto a single, robust platform that includes centralized supply and exhaust ports, streamlining the pneumatic system’s layout.

One of the unique features is voltage blending on a single manifold, where independent station wiring enables mixing AC and DC voltages within one compact block, providing flexible and versatile power options.

Constructed with an aluminum alloy body, these valves are both lightweight and durable, making them suitable for demanding industrial environments.

The sliding column structure ensures excellent sealing and sensitive response with minimal friction. This results in efficient operation and prolonged service life.

Lube-free operation further simplifies maintenance routines, preventing oil-mist contamination which is critical in sectors such as food processing and electronics assembly.

Standard manual override functions are included to aid installation, debugging, and emergency operation, enhancing usability and control.

Coils are protected with an IP65 rating, ensuring dust-tightness and resistance to water jets, thus capable of withstanding challenging environmental conditions.

These valves operate within a pressure range of 0.15 to 0.8 MPa, making them suitable for a broad spectrum of industrial pneumatic systems. Additionally, a proof pressure of 1.2 MPa offers a robust safety margin against pressure surges.

Lastly, the valves perform reliably across a wide temperature range from -20°C to +70°C, accommodating typical industrial ambient conditions effectively.

Technical Parameters:

Applications:

The 5/2-way valve function enables precise extend and retract operations for pneumatic actuators, ensuring reliable double-acting cylinder control in various industrial applications.

Manifold kits are designed to centralize air supply and wiring, allowing for compact control cabinets that can accommodate up to 10 valve stations. This setup streamlines the automation of multiple cylinders within a single system.

A single manifold is capable of hosting both DC 24V PLC-driven stations and AC 220V manual safety stations simultaneously. This flexibility simplifies system integration by combining different voltage controls on one platform.

Directional control is essential in manufacturing, assembly, and packaging machinery. These systems provide precise operation and coordination of pneumatic components to enhance productivity and efficiency.

Control solutions cater to the operation of grippers, clamps, and positioning actuators, ensuring smooth and accurate material handling across various industrial processes.

The lube-free operation of these pneumatic systems prevents oil contamination on production lines, which is critical for maintaining hygiene and product integrity in food and electronics assembly environments.

Maintenance is simplified with options to replace only coils or valve bodies as needed, allowing for targeted repairs without the necessity of replacing the entire manifold assembly. This approach reduces downtime and lowers service costs.

Customization:

Our AirTac 4V210-08 pneumatic valve offers exceptional customization services to meet your specific requirements. As a G1/4 pneumatic solenoid valve, it features a 5/2-way pilot-operated directional control valve design, ensuring reliable and efficient fluid control for various applications.

Manufactured in China with CE certification, this solenoid valve is constructed from high-quality aluminum alloy for the body and uses NBR as the standard seal material, providing durability and excellent sealing performance. The valve is compatible with filtered air (up to 40 μm) as the working fluid, making it ideal for pneumatic systems.

We provide multiple coil voltage options, including DC24V, AC110V, and AC220V, allowing you to select the voltage that best suits your system's needs. The product is packaged securely in cartons to guarantee safe delivery.

With a minimum order quantity of just 1 piece and a competitive price available upon negotiation, our supply ability reaches up to 5000 pieces per month. Delivery is prompt, typically within 1-7 workdays after payment, and we accept various payment methods such as T/T, Western Union, and PayPal to facilitate your purchase.

Choose our customizable pneumatic solenoid valve solutions to enhance your pneumatic system's performance with reliable and versatile components tailored to your specifications.

Support and Services:

Our Pneumatic Solenoid Valve product is designed for reliable and efficient control of air flow in various industrial applications. To ensure optimal performance and longevity of the valve, please follow the installation, operation, and maintenance guidelines provided in the user manual.

Installation should be performed by qualified personnel, ensuring that the valve is mounted in the correct orientation and all connections are secure. Use clean, dry compressed air within the specified pressure range to avoid damage or malfunction.

Regular maintenance includes checking for air leaks, cleaning the valve components, and verifying electrical connections. In case of any abnormal operation, such as failure to actuate or air leakage, consult the troubleshooting section of the manual before attempting repairs.

For repair or replacement parts, only use original components recommended by the manufacturer to maintain product integrity and warranty coverage.

Our technical support team is available to assist with product selection, installation advice, troubleshooting, and after-sales service to ensure your Pneumatic Solenoid Valve operates efficiently and reliably throughout its service life.