SMC ZFC100‑06B ZFC200‑06B Compact Negative Pressure Suction Filter One‑Touch Push‑In Fitting Anti‑Scatter Lock Mechanism Tool‑Free Element Swap For Automation Pneumatic Auxiliary Pipeline

Product Description:

The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust, particles, and other contaminants that may disrupt pneumatic vacuum circuit operations. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup. Their primary function is to prevent debris from entering vacuum pumps, ejectors, and valves, thereby enhancing the longevity and reliability of essential vacuum components.

One of the standout features of the ZFC series is its dual-pressure functionality. A single filter unit can effectively manage both vacuum pressures as low as −100 kPa and positive pressures up to 1.0 MPa. This versatility makes it ideal for use in combined vacuum and blow-off circuits without the need for multiple filter units. Additionally, the one-touch fittings allow for quick, tool-free connection and disconnection of tubes. The cartridge-type element is easily replaceable by simply opening the cover with a single touch, even while the filter remains connected to the piping system.

The ZFC series supports a range of port sizes, from ø4 mm to ø12 mm in metric units, as well as ø5/32" to ø3/8" in inch units. Recommended flow rates vary between 10 L/min and 100 L/min (ANR) under vacuum conditions. Filtration options include particle sizes of 5 μm or 10 μm, with the standard 10 μm element providing a filtration efficiency of 95%. The transparent casing is constructed from special clear nylon, with some variants featuring a polycarbonate option as standard. This design enables easy visual inspection of the filter element for contamination. Moreover, models with the B-suffix come equipped with a mounting bracket to ensure secure installation on panels or machinery.

Features:

This unit offers dual compatibility with both positive and vacuum pressures, efficiently handling vacuum levels down to −100 kPa and positive pressures up to 1.0 MPa. Such versatility makes it suitable for a wide range of applications.

Equipped with one-touch fittings, the device enables quick and tool-free tube connections and disconnections, simplifying installation and maintenance tasks. Additionally, the cartridge-type element design allows for rapid replacement by simply opening the cover with one touch, requiring no tools, even when the unit is connected to piping.

A lock mechanism is incorporated to prevent components from becoming scattered if loosened during positive pressure operations, ensuring safety and reliability. The transparent case, crafted from special clear nylon or polycarbonate, permits easy visual inspection of element contamination without needing to disassemble the unit.

Filtration options include 5 μm or 10 μm elements, with the 10 μm standard element providing a filtration efficiency of 95%. The compact and lightweight construction uses molded resin, and the ZFC100 series weighs only 11.5 grams, making it convenient for various installation environments.

Models with the B-suffix come with a mounting bracket to secure the unit firmly during installation. This product supports a broad port range, compatible with metric tubing sizes from ø4 to ø12 mm, as well as inch tubing sizes ranging from ø5/32″ to ø3/8″.

Flow rates vary from 10 to 100 L/min (ANR), which makes this unit ideal for small to medium vacuum circuits. It supports a variety of tubing materials, including nylon, soft nylon, polyurethane, and soft polyurethane, enhancing its adaptability.

The operating temperature range is from 0 to 60°C, ensuring it functions properly without risk of freezing. Element differential pressure resistance is rated at 0.15 MPa for the ZFC10 and ZFC20 series, and 0.10 MPa for the ZFC05 series.

Technical Parameters:

Applications:

Vacuum suction cup protection plays a crucial role in preventing dust and particles from entering the vacuum system. This protection helps avoid potential damage to sensitive components such as ejectors and pumps, ensuring the longevity and reliability of the equipment.

In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. This filtration helps maintain the cleanliness and efficiency of the vacuum lines, contributing to precise and effective operation in automated processes.

The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection. Vacuum filtration is vital during processes like chip picking, optical lens handling, and precision assembly, where even minor contamination can affect product quality and performance.

Automotive assembly benefits from vacuum adsorption techniques for transferring and retaining body panels and components. Proper filtration ensures that vacuum circuits operate smoothly, reducing downtime and improving assembly accuracy.

In the food and medical equipment sectors, vacuum filtration is employed during packaging, processing, and the assembly of medical devices. This filtration safeguards the vacuum circuits against contaminants, thus maintaining hygiene standards and product integrity.

Printing machinery utilizes vacuum hold-down and transfer filtration to secure materials and ensure smooth operation. Effective vacuum filtration prevents clogging and damage, enhancing machine performance.

Automatic transfer equipment benefits from vacuum filtration by protecting vacuum generators and valves used in automated production lines. This protection extends equipment life and maintains consistent operation.

For systems that combine vacuum and blow-off circuits, a single filter is capable of handling both vacuum adsorption and positive-pressure release. This dual-function filtration streamlines the system design while maintaining efficient contamination control.

Support and Services:

Product Technical Support and Services

Our Vacuum Suction Cup is designed to provide reliable and efficient performance for various industrial and commercial applications. To ensure optimal usage and longevity of the product, please adhere to the following guidelines and support services.

Installation and Usage: Before installation, inspect the suction cup for any damage or debris. Clean the surface where the suction cup will be applied to ensure a secure seal. Use appropriate vacuum pressure as specified in the product manual to avoid damage or reduced suction efficiency.

Maintenance: Regularly clean the suction cup with mild soap and water to remove dust and contaminants. Avoid using harsh chemicals or abrasive materials that can degrade the silicone or rubber surface. Check for wear and tear periodically and replace the suction cup if any cracks or deformities are noticed.

Troubleshooting: If the suction cup fails to hold, verify that the surface is smooth, clean, and non-porous. Ensure the vacuum system is functioning correctly and that there are no leaks in the connections. For persistent issues, refer to the troubleshooting section of the user manual.

Warranty and Repairs: Our Vacuum Suction Cups come with a limited warranty covering manufacturing defects. Please retain the purchase receipt for warranty claims. Repairs or replacements will be handled according to the warranty terms stated in the product documentation.

Technical Assistance: For further technical support, detailed product information, or customization requests, please consult the product manual or visit our official website for resources and FAQs.

We are committed to providing excellent customer service and support to ensure your satisfaction with our Vacuum Suction Cup products.

Packing and Shipping:

Product Packaging:

The Vacuum Suction Cup is carefully packaged in a sturdy, eco-friendly box to ensure maximum protection during transit. Each suction cup is individually wrapped in bubble wrap to prevent scratches and damage. The packaging includes a user manual and installation instructions for easy and safe use. Additionally, the box is labeled with product details, handling instructions, and a barcode for inventory management.

Shipping:

We offer reliable and secure shipping options to deliver your Vacuum Suction Cup promptly and in perfect condition. All orders are processed within 1-2 business days and shipped via trusted carriers with tracking information provided. For international shipments, customs documentation is prepared to ensure smooth delivery. We also provide options for expedited shipping upon request. Your satisfaction and the safe arrival of your product are our top priorities.