SMC ZFC050 ZFC Series Micro In‑Line Vacuum Suction Filter 3μm 20μm Filtration Light Compact Body Anti‑Scatter Lock For Mini Vacuum Generator Precision Pneumatic Protection Circuit

Product Description:

These replacement filter elements are specifically designed for the ZFC series in-line air suction filters. Their main function is to protect vacuum circuits from dust and particles that can cause operational issues within pneumatic systems. Supplied as spare cartridges, these elements allow the existing filter housing, one-touch fittings, and mounting bracket to remain in use. This means that only the contaminated filter media needs to be replaced, which helps to reduce maintenance costs and minimize waste compared to changing the entire filter assembly.

There are four part numbers for replacement elements, each corresponding to a different size of the ZFC filter body. The ZFC-EL-1 element fits the ZFC1 body, measuring φ5 × φ3 × L11 mm. The ZFC-EL-2 is designed for the ZFC3 body, sized at φ6 × φ4 × L25 mm. For the ZFC5 body, which measures φ12 × φ8 × L20 mm, the ZFC-EL-3 element is suitable. Finally, the ZFC-EL-4 element fits the ZFC7 body with dimensions of φ16 × φ12 × L25 mm. Filtration options include 5 µm and 10 µm grades, with the 10 µm filter achieving 95% collection efficiency. The recommended replacement occurs when the differential pressure reaches 0.1 MPa at 20 kPa vacuum. Typically, cartridges come packaged in sets of 10 for convenient workshop inventory.

The filter elements are made from either PVF (polyvinyl fluoride) or sintered resin depending on the specific part number and filtration grade. This ensures excellent chemical compatibility with compressed air and nitrogen services. Replacing the elements is straightforward and tool-free: simply release the locking mechanism, turn the cover about 90 degrees counterclockwise, remove the old element, insert the new cartridge, and then re-secure the cover. Additionally, there is a blue-colored element option (X03) that helps in easily identifying captured white foreign particles during inspections.

Features:

There are four part numbers that cover all ZFC body sizes: ZFC-EL-1 (ZFC1), ZFC-EL-2 (ZFC3), ZFC-EL-3 (ZFC5), and ZFC-EL-4 (ZFC7). These options ensure compatibility across the entire ZFC range.

The filters are available with either 5 µm or 10 µm filtration ratings. The 10 µm standard version is designed to provide a 95% collection efficiency, making it highly effective for capturing impurities.

Customers can choose between PVF or sintered resin filtration media, both of which offer excellent chemical compatibility with compressed air and nitrogen. This ensures reliable performance in a variety of industrial environments.

The cartridge replacement process is tool-free and user-friendly. Thanks to a lock mechanism and a 90° cover rotation, cartridges can be changed without the need to disconnect any tubing, saving time during maintenance.

The design allows for retention of existing housing and fittings, meaning only the contaminated filter element needs to be replaced. This approach helps reduce maintenance costs and minimizes waste.

An optional blue element (X03) is available, which colors the media to highlight white foreign matter during inspection, making it easier to identify contamination visually.

Filter elements are commonly supplied in convenient 10-piece sets. This packaging supports efficient workshop stocking for scheduled filter maintenance, ensuring replacements are always on hand.

The filtration elements are compatible with both positive pressure and vacuum circuits. The parent ZFC filter can operate under a wide pressure range from −100 kPa to 1.0 MPa, offering versatility across different applications.

Replacement of the filter element is triggered by a differential pressure of 0.1 MPa. This clear indicator supports preventive maintenance practices to keep systems running smoothly.

The lightweight cartridge design reduces handling effort and saves storage space compared to complete filter units, enhancing overall convenience for operators.

Technical Parameters:

Applications:

Scheduled maintenance of vacuum filters involves replacing only the filter element while keeping the existing ZFC housing, bracket, and one-touch fittings intact. This approach ensures efficient upkeep without the need for complete system replacements.

In pick-and-place vacuum circuits, protecting ejectors and vacuum pumps from dust contamination is crucial. This protection is especially important on robotic handling lines, where consistent performance and longevity of equipment are essential.

Within the semiconductor and electronics manufacturing industries, vacuum suction lines require regular element replacement. This maintenance is vital for handling delicate items such as chips, lenses, and other precision components with care and reliability.

The automotive assembly sector utilizes vacuum adsorption circuits in systems responsible for transferring body panels and various components. Proper filtration maintenance helps maintain smooth operation and prevents damage during assembly processes.

For food and medical equipment manufacturing, vacuum filtration maintenance plays a significant role in packaging, processing, and device assembly. Ensuring clean and properly functioning vacuum systems supports hygiene standards and product quality.

Printing and paper handling industries depend on vacuum hold-down and transfer circuits, which demand regular replacement of filter elements to sustain optimal performance and protect equipment from debris.

Workshop stock management includes maintaining sets of 10 filter elements, ideal for multi-station vacuum systems and planned shutdown maintenance activities. Having these sets readily available facilitates timely replacements and minimizes downtime.

Customization:

SMC offers product customization services for the Vacuum Suction Cup, model number ZFC050, designed and manufactured in China. This suction cup complete is a high-quality replacement filter element/cartridge that ensures optimal performance and durability.

The suction cup complete features filtration grades of 5 µm or 10 µm, allowing you to select the appropriate level of filtration for your specific application. With a collection efficiency of 95% at 10 µm, this suction cup complete guarantees effective filtration and reliable operation.

Constructed from premium element materials including PVF (polyvinyl fluoride) and sintered resin, the suction cup complete is built to withstand demanding environments. The replacement method is tool-free, utilizing a lock release mechanism combined with a 90° cover rotation for easy and quick maintenance.

Choose SMC's customized vacuum suction cup complete to enhance your system’s efficiency, reduce downtime, and maintain high-quality filtration standards tailored to your needs.

Packing and Shipping:

Product Packaging: Each Vacuum Suction Cup is carefully packaged in a sturdy, eco-friendly box to ensure protection during transit. Inside, the suction cup is secured with a custom-molded insert to prevent movement and damage. The packaging includes an instruction manual and a warranty card for customer assurance.

Shipping: We offer reliable shipping options worldwide with tracking available for all orders. Products are dispatched within 1-2 business days after payment confirmation. Standard shipping typically takes 5-10 business days, while expedited shipping options are available for faster delivery. All shipments are handled with care to ensure your Vacuum Suction Cup arrives in perfect condition.