SMC ZFC200 ZFC300 ZFC Series In‑Line Suction Filter Element High Dirt Holding Capacity Block Fine Debris Reduce Vacuum Fluctuation For Continuous Industrial Pick And Place Equipment

Product Description:

The replacement filter elements are specifically engineered for the ZFC series in-line air suction filters. These filters play a crucial role in safeguarding vacuum circuits from dust and particles that can lead to operational issues within pneumatic systems. By supplying these elements as spare cartridges, users can maintain the existing filter housing, one-touch fittings, and mounting bracket, only replacing the contaminated media. This approach helps to lower maintenance costs and reduce waste compared to changing the entire filter assembly.

There are four distinct element part numbers designed to accommodate the complete range of ZFC body sizes. The ZFC-EL-1 element fits the ZFC1 body with dimensions of φ5 × φ3 × L11 mm, while the ZFC-EL-2 suits the ZFC3 body sized at φ6 × φ4 × L25 mm. For the ZFC5 body, the ZFC-EL-3 element (φ12 × φ8 × L20 mm) is appropriate, and the ZFC-EL-4 element supports the ZFC7 body with measurements of φ16 × φ12 × L25 mm. Each element is available with filtration grades of either 5 µm or 10 µm. The 10 µm variant achieves a collection efficiency of 95%, with a recommended replacement differential pressure of 0.1 MPa at a 20 kPa vacuum. Typically, these cartridges are supplied in sets of ten, ideal for workshop inventory.

The construction material of the filter elements varies by part number and filtration grade, utilizing either PVF (polyvinyl fluoride) or sintered resin. These materials ensure excellent chemical compatibility when used with compressed air and nitrogen. Replacement of the filter elements is simple and tool-free. The process involves releasing the lock mechanism, turning the cover about 90° counterclockwise, removing the old element, inserting the new cartridge, and then re-securing the cover. Additionally, there is a blue element option (X03) available, which enhances the visibility of captured white foreign particles during inspections.

Features:

The ZFC filter series is conveniently covered by four distinct part numbers corresponding to all ZFC body sizes. These include ZFC-EL-1 (ZFC1), ZFC-EL-2 (ZFC3), ZFC-EL-3 (ZFC5), and ZFC-EL-4 (ZFC7), ensuring comprehensive compatibility across the product line.

Filtration options are available with either 5 µm or 10 µm ratings, with the 10 µm version being the standard. This standard filter provides an impressive 95% collection efficiency, effectively removing contaminants to protect your system.

The filter media is offered in PVF or sintered resin, both of which exhibit excellent chemical compatibility with compressed air and nitrogen. This makes them suitable for a broad range of industrial applications requiring purity and reliability.

Designed for ease of use, the filter elements allow tool-free replacement. A locking mechanism combined with a 90° cover rotation facilitates cartridge changes without the need to disconnect any tubing, reducing downtime and maintenance complexity.

The system retains the existing housing and fittings throughout the replacement process, meaning only the contaminated element is renewed. This approach not only lowers maintenance costs but also minimizes environmental waste.

An optional blue element (X03) is available, which colors the filter media to enhance the visibility of white foreign particles during inspections. This feature aids in quick and accurate maintenance checks.

For convenience, filter elements are commonly supplied in sets of ten. This packaging supports efficient workshop stocking and simplifies scheduled maintenance routines.

The ZFC filter elements are compatible with both positive pressure and vacuum circuits. The parent ZFC filter operates within a pressure range from −100 kPa up to 1.0 MPa, providing versatile application potential.

Replacement of filter elements is clearly indicated by a differential pressure of 0.1 MPa, serving as a straightforward trigger point for preventive maintenance to keep systems running smoothly.

Additionally, the lightweight cartridge design reduces handling effort and saves storage space when compared to managing complete filter units, making it an efficient solution for maintenance teams.

Technical Parameters:

Applications:

Scheduled maintenance of vacuum filters often involves the replacement of the filter element alone, while preserving the original ZFC housing, bracket, and one-touch fittings. This approach ensures cost-effective upkeep and minimizes downtime by retaining the existing components.

In pick-and-place vacuum circuits, protecting ejectors and vacuum pumps from dust contamination is crucial. These circuits are commonly used in robotic handling lines, where maintaining the cleanliness of vacuum components enhances reliability and extends equipment life.

The semiconductor and electronics manufacturing industries rely heavily on vacuum suction lines for the handling of chips, lenses, and other precision components. Regular element replacement in these vacuum systems is essential to maintain high standards of cleanliness and performance.

Automotive assembly processes utilize vacuum adsorption circuits to transfer body panels and other components. Effective vacuum filtration maintenance in these systems ensures efficient and accurate handling during assembly operations.

In the food and medical equipment sectors, vacuum filtration plays a vital role in packaging, processing, and device assembly. Routine maintenance of vacuum filters helps maintain hygiene standards and operational efficiency in these critical applications.

The printing and paper handling industries depend on vacuum hold-down and transfer circuits. These systems require regular element renewal to sustain optimal suction performance and reliable material handling.

For workshops managing multiple vacuum stations, stocking 10-piece element sets is a practical strategy. This allows for planned shutdown maintenance and ensures that replacement elements are readily available when needed.

Customization:

SMC offers product customization services for the Vacuum Suction Cup model ZFC050, designed as a replacement filter element/cartridge. Manufactured in China, this Suction cup complete is engineered for easy tool-free replacement using a lock release mechanism combined with a 90° cover rotation, ensuring quick and hassle-free maintenance.

The product operates efficiently within a temperature range of 0 to 60°C (no freezing), making it suitable for various industrial environments. The filter element is made from high-quality PVF (polyvinyl fluoride) and sintered resin materials, guaranteeing durability and optimal performance.

Each package includes 10 spare elements per set, providing an economical solution for continuous operation. As part of SMC’s Vacuum Accessories lineup, this Suction cup complete is ideal for maintaining and enhancing vacuum systems with reliable and easy-to-replace components.

Packing and Shipping:

Product Packaging and Shipping

Each Vacuum Suction Cup is carefully packaged to ensure it arrives in perfect condition. The product is placed in a protective plastic bag, followed by a sturdy cardboard box to prevent any damage during transit. For bulk orders, multiple units are packed securely in larger cartons with cushioning materials to avoid movement and impact.

We offer various shipping options to meet your needs, including standard, expedited, and express delivery services. All shipments are tracked, and customers will receive a tracking number once the order is dispatched. We work with reliable carriers to ensure timely and safe delivery worldwide.

Please ensure the shipping address is accurate to avoid any delays. In case of any damage or issues during shipping, please contact our customer service team immediately for assistance.