Product Description:
The ZFC series consists of compact in-line air suction filters specifically designed to safeguard vacuum equipment from dust and particles that can cause operational issues in pneumatic vacuum circuits. These filters are installed directly in the suction line, positioned between the vacuum generator and the suction cup, effectively preventing debris from entering vacuum pumps, ejectors, and valves. This protection helps extend the lifespan of essential vacuum components.
One of the standout features of the ZFC series is its dual-pressure functionality. A single filter unit can manage vacuum pressure as low as −100 kPa as well as positive pressure up to 1.0 MPa. This makes the series ideal for combined vacuum-and-blow-off circuits without the need for separate filter units. Additionally, the one-touch fittings simplify the process of connecting and disconnecting tubes quickly and without tools. The cartridge-type filter element can be replaced easily by simply opening the cover with a single touch, even while the filter remains attached to the piping.
The ZFC series accommodates a broad range of port sizes, from ø2 mm to ø12 mm for metric measurements, and from ø1/8″ to ø3/8″ for inch sizes. It supports recommended flow rates between 2 L/min and 100 L/min (ANR) under vacuum conditions. Filtration options include 5 μm and 10 μm, with the standard filter element providing 95% filtration efficiency. The transparent casing is constructed from special clear nylon, with some variants offering polycarbonate as a standard option, allowing users to visually inspect the filter element for contamination.
For applications requiring different tubing sizes at the inlet and outlet, the series offers differential-diameter configurations (X01/X02). The X01 model features a smaller inlet side compared to the outlet (for example, IN ø4 mm and OUT ø6 mm), while the X02 model has a larger inlet side than the outlet (such as IN ø8 mm and OUT ø6 mm). These variations allow precise alignment with existing piping layouts without the need for additional adapters. Furthermore, models with the B-suffix include a mounting bracket for secure installation on panels or machines.
Features:
This unit is designed to handle both dual positive and vacuum pressure conditions efficiently. It supports vacuum pressures as low as −100 kPa and can withstand positive pressures up to 1.0 MPa, making it highly versatile for various applications.
Featuring convenient one-touch fittings, the device allows for quick and tool-free connection and disconnection of tubes. This facilitates faster setup and maintenance without the need for specialized equipment.
The cartridge-type element enables rapid replacement by simply opening the cover with one touch. This process requires no additional tools, ensuring minimal downtime and ease of maintenance.
To enhance safety and operability, a lock mechanism is incorporated which prevents components from scattering when loosened, particularly during positive pressure operations. This ensures all parts remain secure during adjustments.
The transparent case, constructed from special clear nylon or polycarbonate, allows users to visually inspect the element for contamination. This feature helps in timely maintenance and ensuring consistent performance.
The standard filtration element is available in 5 μm or 10 μm variants, providing a filtration efficiency of approximately 95%. This ensures effective filtration suitable for various operational requirements.
Compact and lightweight, the unit is made from molded resin, with the ZFC050 series models weighing only between 4.3 to 4.9 grams. This makes it easy to install in space-constrained environments.
Models with the B-suffix come equipped with a mounting bracket, which simplifies installation by providing additional stability and support.
For greater flexibility, differential-diameter options X01 and X02 are available. These allow the IN and OUT tubing sizes to differ, enabling compatibility with existing piping systems without the need for adapters.
The product supports a broad range of port sizes, accommodating metric tubing from ø2 to ø12 mm as well as inch tubing from ø1/8″ to ø3/8″, catering to diverse piping standards.
With flow rates ranging from 2 to 100 L/min (ANR), the unit is suitable for applications spanning micro to medium vacuum circuits, offering versatility across various systems.
It is compatible with multiple tubing materials including nylon, soft nylon, polyurethane, and soft polyurethane, providing flexibility in system design based on material requirements.
Operating reliably within a temperature range from 0 to 60°C, the device is designed to avoid freezing, ensuring consistent performance under typical environmental conditions.
The proof pressure rating of 1.5 MPa provides a safety margin to protect against pressure surges, enhancing durability and operational safety.
Technical Parameters:
| Series |
ZFC |
| Element Replacement |
Cartridge Type, Tool-free Cover Opening |
| Filtration |
5 μm Or 10 μm |
| Bracket |
Included On B-suffix Models |
| Operating Temperature |
0 To 60°C (no Freezing) |
| Proof Pressure |
1.5 MPa (at 20°C) |
| Connection Type |
One-touch Fittings |
| Case Material |
Special Clear Nylon |
Applications:
Vacuum suction cup protection plays a crucial role in maintaining the integrity of vacuum systems by preventing dust and particulate matter from entering the vacuum circuit. This safeguard helps protect sensitive components such as ejectors and pumps from potential damage, ensuring their efficient and long-lasting operation.
In pick-and-place systems, filtration is essential on robotic hands and material handling suction lines. By incorporating effective filtration, these systems can operate smoothly without contamination issues, enhancing precision and reliability during automated handling tasks.
The semiconductor and electronics manufacturing industries rely heavily on vacuum circuit protection to safeguard chip picking, optical lens handling, and precision assembly processes. Proper vacuum filtration ensures that delicate components are handled in a clean environment, reducing the risk of defects and improving product quality.
Automotive assembly benefits from vacuum adsorption techniques for transferring and retaining body panels and various components. Implementing vacuum filtration in these applications helps maintain system performance by preventing contaminants from compromising vacuum generators and related equipment.
In food processing and medical device manufacturing, vacuum filtration is utilized to maintain hygiene and operational efficiency during packaging, processing, and assembly. This ensures that products meet stringent safety standards while vacuum systems remain free of particulate contamination.
Printing machinery also incorporates vacuum hold-down and transfer filtration to achieve precise material handling and consistent print quality. Effective vacuum filtration prevents system malfunctions due to debris buildup, contributing to uninterrupted production cycles.
Automatic transfer equipment, used in various automated production lines, depends on vacuum generators and valves functioning properly. Protection through vacuum filtration extends the lifespan of these components by shielding them from dust and other impurities.
For systems with piping layouts that have differing inlet and outlet tube sizes, differential-diameter configurations such as the X01 and X02 offer an ideal solution. These configurations eliminate the need for adapters, reducing potential leak points and simplifying installation.
Customization:
SMC offers customizable Vacuum Accessories for the ZFC050-03B model, part of the ZFC series. This Suction cup complete product is designed for efficient vacuum operations with a reliable operating temperature range of 0 to 60°C (no freezing). Manufactured in China, it features a cartridge type element replacement with a tool-free cover opening for easy maintenance. Customers can choose filtration options of 5 μm or 10 μm to suit their specific needs. The connection type utilizes convenient one-touch fittings, ensuring quick and secure installation. Trust SMC Vacuum Accessories to enhance your vacuum system with high-quality and customizable solutions.
Support and Services:
Product Technical Support and Services for Vacuum Suction Cup
Thank you for choosing our Vacuum Suction Cup. To ensure optimal performance and longevity of the product, please follow the guidelines below.
Installation and Usage:
1. Before installation, clean the surface where the suction cup will be applied to remove dust, grease, and moisture.
2. Press the suction cup firmly against the surface to create a strong vacuum seal.
3. Avoid using the suction cup on rough, porous, or uneven surfaces as this may reduce suction strength.
4. Do not exceed the recommended load capacity of the suction cup to prevent damage or failure.
Maintenance:
1. Regularly clean the suction cup with mild soap and water to maintain its suction capability.
2. Inspect the suction cup for any signs of wear, cracks, or deformation, and replace it if necessary.
3. Store the suction cup in a cool, dry place away from direct sunlight when not in use.
Troubleshooting:
If you experience loss of suction or reduced holding power:
- Re-clean both the suction cup and the surface.
- Ensure the surface is completely dry before reapplying.
- Check for any damage to the suction cup and replace if needed.
- Avoid placing the suction cup near heat sources or in extreme temperatures.
Warranty and Service:
Our Vacuum Suction Cup comes with a limited warranty against manufacturing defects. Please retain your proof of purchase for warranty claims.
For technical assistance, installation guidance, or product inquiries, please refer to the product manual or visit our official support website.
We are committed to providing you with high-quality products and excellent customer service.
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