SMC ZFC‑EL‑3 ZFC Series Authentic Filter Cartridge High Dirt Retention Capacity Intercept Fine Dust Particles For Robotic Pick And Place Automation Pneumatic Vacuum Pipeline

Product Description:

These replacement filter elements are specifically designed for the ZFC series of in-line air suction filters. Their primary function is to protect vacuum circuits by filtering out dust and particles that can cause operational issues within pneumatic systems. By offering these elements as spare cartridges, users can retain the existing filter housing, one-touch fittings, and mounting bracket, while only replacing the contaminated media. This approach effectively reduces maintenance costs and minimizes waste compared to changing the entire filter assembly.

There are four element part numbers available, each corresponding to a different ZFC body size. The ZFC-EL-1 element fits the ZFC1 body, measuring φ5 × φ3 × L11 mm. The ZFC-EL-2 is designed for the ZFC3 body with dimensions of φ6 × φ4 × L25 mm, whereas the ZFC-EL-3 suits the ZFC5 body at φ12 × φ8 × L20 mm. Finally, the ZFC-EL-4 element matches the ZFC7 body, sized at φ16 × φ12 × L25 mm. These elements come with filtration ratings of either 5 µm or 10 µm. The 10 µm version delivers a 95% collection efficiency and a recommended replacement differential pressure of 0.1 MPa at 20 kPa vacuum. Typically, cartridges are supplied in sets of 10 pieces, making them convenient for workshop inventory.

Depending on the part number and filtration grade, the element material is either PVF (polyvinyl fluoride) or sintered resin. This ensures excellent chemical compatibility with compressed air and nitrogen applications. The replacement process is simple and tool-free: first, release the lock mechanism, then rotate the cover about 90° counterclockwise, remove the old element, insert the new cartridge, and secure the cover by re-locking it. Additionally, a blue element option (X03) is offered, which assists in visually identifying captured white foreign matter during inspections.

Features:

The ZFC filter range includes four part numbers that accommodate all body sizes: ZFC-EL-1 (ZFC1), ZFC-EL-2 (ZFC3), ZFC-EL-3 (ZFC5), and ZFC-EL-4 (ZFC7). This comprehensive selection ensures compatibility across various applications.

Filtration options include either 5 µm or 10 µm ratings, with the 10 µm standard version achieving a 95% collection efficiency. This allows users to select the filtration level that best suits their operational requirements.

The filter elements utilize either PVF or sintered resin media, both of which provide excellent chemical compatibility with compressed air and nitrogen environments. This versatility supports a range of industrial uses without risking media degradation.

Maintenance is simplified by a tool-free replacement design. A locking mechanism combined with a 90° cover rotation enables cartridge changes to be performed easily without disconnecting any tubing, reducing downtime and labor.

Existing housings and fittings remain intact during element replacement, since only the contaminated cartridge needs renewal. This approach helps lower maintenance costs and reduces waste by preserving the overall filter assembly.

An optional blue element (code X03) is available, which colors the filter media to make white foreign particles more visible during inspection, enhancing the ability to monitor contamination levels effectively.

Filter elements are commonly supplied in convenient 10-piece sets, providing an efficient solution for maintaining workshop stock and supporting scheduled filter maintenance without delay.

The ZFC filter system is compatible with both positive pressure and vacuum circuits, operating within a pressure range from −100 kPa up to 1.0 MPa. This broad compatibility makes it suitable for diverse pneumatic system configurations.

Element replacement is triggered at a differential pressure of 0.1 MPa, providing a clear indicator for preventive maintenance activities to ensure optimal filter performance.

Additionally, the lightweight design of the cartridge minimizes handling effort and reduces storage space requirements compared to using complete filter units, enhancing operational convenience.

Technical Parameters:

Applications:

Scheduled maintenance of vacuum filters typically involves replacing only the filter element. This process allows the existing ZFC housing, bracket, and one-touch fittings to be retained, ensuring efficient upkeep without unnecessary component replacement.

In pick-and-place vacuum circuits, protecting ejectors and vacuum pumps from dust contamination is crucial. These systems, often used on robotic handling lines, rely on effective filtration to maintain optimal performance and prevent damage caused by dust ingress.

The semiconductor and electronics manufacturing industries frequently perform element replacements in vacuum suction lines. This maintenance is essential for the precise handling of delicate items such as chips, lenses, and other precision components.

Automotive assembly lines utilize vacuum adsorption circuits for transferring body panels and various components. Regular maintenance of these vacuum systems helps ensure smooth and reliable operation throughout the production process.

In the food and medical equipment sectors, vacuum filtration plays a vital role in packaging, processing, and device assembly. Maintaining these filtration systems is critical to uphold hygiene standards and operational efficiency.

Printing and paper handling operations depend on vacuum hold-down and transfer circuits. These systems require routine element renewal to maintain consistent performance and prevent disruptions during production.

For workshops managing multiple vacuum stations, stocking 10-piece element sets is an effective strategy. This practice supports planned shutdown maintenance and ensures quick replacement to minimize downtime.

Customization:

SMC offers customizable Vacuum Accessories designed to perfectly fit your needs, including the Vacuum Suction Cup model ZFC050. Manufactured in China, this Suction Cup Complete product serves as a Replacement Filter Element / Cartridge with filtration grades of 5 µm or 10 µm, ensuring efficient performance and long-lasting durability.

The replacement method is user-friendly and tool-free, featuring a lock release mechanism combined with a 90° cover rotation for quick and easy maintenance. Each set is packaged with 10 spare elements, making it convenient for regular replacements.

The element materials are made from high-quality PVF (polyvinyl fluoride) and sintered resin, providing excellent filtration and reliability in various applications. Whether you need a Suction Cup Complete or other Vacuum Accessories, SMC’s product customization services ensure you receive the perfect solution tailored to your operational requirements.

Packing and Shipping:

Product Packaging: Each vacuum suction cup is individually packaged in a sturdy, clear plastic blister pack to ensure visibility and protection during transport. The packaging includes a cardboard backing with product information, usage instructions, and safety warnings. Multiple units are securely packed in a durable carton box to prevent damage and facilitate easy handling.

Shipping: Vacuum suction cups are shipped in bulk cartons, with each carton containing multiple individually packaged units. Cartons are sealed with reinforced tape and labeled with handling instructions to ensure safe delivery. We offer various shipping options including standard ground, expedited, and international shipping to meet customer needs. All shipments are tracked and insured for added security.